Mechanical

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Most liked posts	Author	Posted	Liked	Forum
1.9 Carburettor Pics	Aidan	Today, 09:22	2 times this week	Mechanical
1987 DJ does not fit 1983 Cooling Pipes	Robsey	Yesterday, 23:05	Once this week	Mechanical

Topics

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Last post

DJ rebuild... piston damage....

Last post by spanishfly « 31 May 2021, 21:45
Replies: 35
by spanishfly » 03 Apr 2021, 23:16
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Just in the process of stripping and cleaning my DJ hoping for some feed back...
35 Replies

3354 Views

Last post by spanishfly
31 May 2021, 21:45
t25 engine speicialists

Last post by matteo « 31 May 2021, 13:02
Replies: 2
by CATHYP » 23 May 2021, 18:10

hi can anybody recommend any old school t25 1.6td jx engine mechanics, to check if engine is running at its best ,and can do simple a djustments if...

2 Replies

549 Views

Last post by matteo
31 May 2021, 13:02
Pierburg 2e3 rebuild, accelerator pump injector jet dripping?

Last post by bambily « 30 May 2021, 22:18
Replies: 10
by bambily » 09 May 2021, 21:07

Hi! I'm (trying to) rebuilding a Pierburg 2e3 (with the 13mm accelerator pump diaphragm) and to my help I'm following the excellent video series by...

10 Replies

2392 Views

Last post by bambily
30 May 2021, 22:18
Water pump cam belt(?) install

Last post by ajsimmo « 30 May 2021, 04:09
Replies: 6
by Iwallace » 28 May 2021, 18:45

Hi,
What I think is my water pump belt has come off,
But I have no idea how to put it back on and I have tried a stretchy belt tool

Any ideas?...

6 Replies

674 Views

Last post by ajsimmo
30 May 2021, 04:09
Distributor help

Last post by davidoft1 « 29 May 2021, 20:13
Replies: 5
by Mona » 29 May 2021, 16:58

Hi All,

Can someone tell me about this distributor, not sure what type it is?

Thanks

5 Replies

411 Views

Last post by davidoft1
29 May 2021, 20:13
CT 1.6 hose from air filter

Last post by Mona « 29 May 2021, 20:07
Replies: 26
by Mona » 19 Apr 2021, 22:10
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2
Hi All

I need to replace the hoses arrowed in white, which I think are vacuum hoses? The top one in the photo has a hole where it joins (the...
26 Replies

2079 Views

Last post by Mona
29 May 2021, 20:07
Grease on gearbox input shaft

Last post by ZsZ « 29 May 2021, 12:36
Replies: 1
by h00per » 29 May 2021, 09:46

Hi all, I've tried asking on Facebook in a couple of places, and looked through the forum here, but I still don't have a definite answer.

When...

1 Replies

280 Views

Last post by ZsZ
29 May 2021, 12:36
Water pump woes

Last post by TONYT25T25 « 28 May 2021, 17:15
Replies: 9
by t3convert » 26 May 2021, 12:30

I'm trying to remove (and replace) my seized water pump but the lower Allen key bolts are completely stuck.
Has anyone else had this problem (1987 T3...

9 Replies

756 Views

Last post by TONYT25T25
28 May 2021, 17:15
Fitting a new fuel tank

Last post by slowcoach « 25 May 2021, 12:01
Replies: 5
by mbcamper » 22 May 2021, 17:04

I'm in the process of fitting a new fuel tank. Old tank removed which was quite a challenge and my new tank is painted up ready to fit the rubber...

5 Replies

791 Views

Last post by slowcoach
25 May 2021, 12:01
VW T3 1.9 WBX Misfire, dies at high revs problem

Last post by silverbullet « 24 May 2021, 11:14
Replies: 5
by voikuvoics » 23 May 2021, 22:58

I have a 1.9 DG WBX from '85 that I got from my grandfather 7 years ago as my first car and I almost always had some kind of trouble with it. Most of...

5 Replies

734 Views

Last post by silverbullet
24 May 2021, 11:14
Starting motor

Last post by Aidan « 24 May 2021, 06:21
Replies: 1
by Reddevil666 » 22 May 2021, 12:50

I have just had my starting motor referbished it was still clicking upon starting I went away stopped in services and when I tried to start the van...

1 Replies

317 Views

Last post by Aidan
24 May 2021, 06:21
Recon Engine Recommendations

Last post by mercrocker « 23 May 2021, 22:20
Replies: 29
by davemaccy » 06 Apr 2021, 12:19
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2
Hi all! I had an unfortunate Easter weekend that resulted in the alternator belt breaking on the M4, the water pump failing, meaning the engine...
29 Replies

12279 Views

Last post by mercrocker
23 May 2021, 22:20
Clutch problem

Last post by Aidan « 23 May 2021, 15:14
Replies: 13
by Reddevil666 » 20 May 2021, 17:38

I have fitted a new clutch and slave cylinder the clutch is slipping I have been told I can alter the bar on the slave cylinder is this ok or can...

13 Replies

847 Views

Last post by Aidan
23 May 2021, 15:14
1.6 jx td. Leaks....

Last post by Rascal « 22 May 2021, 16:43

by Rascal » 22 May 2021, 16:43

Iv just changed the old Cork gasket 3 piece on the rocker cover for the newer single piece rubber gasket.. But it appears to still be weeping in the...

0 Replies

2825 Views

Last post by Rascal
22 May 2021, 16:43
Newbie

Last post by R0B « 22 May 2021, 09:20
Replies: 16
by guvnor1972 » 10 May 2021, 11:00
1

2
Hi everyone!
Just bought my first T25 and thought I'd say hi and get some advice!
First the details - she's a 1990 Holdsworth Villa Celebrity...
16 Replies

1561 Views

Last post by R0B
22 May 2021, 09:20
Regular E5 Petrol No Longer Available from September

Last post by ZsZ « 22 May 2021, 04:53
Replies: 12
by Piratepete » 21 May 2021, 16:52

Hi Guys
I've been replying to Newbies question, below, about Super versus Regular for his DJ when I came across a recent article on the...

12 Replies

2630 Views

Last post by ZsZ
22 May 2021, 04:53
Garage &mechanics

Last post by clone123 « 20 May 2021, 10:37
Replies: 3
by Hooch7 » 20 May 2021, 09:46

Hi all, I’ve a T25 1600 turbo diesel with mechanical probs, overheating and possible cylinder head gasket blown, can anyone recommend a good...

3 Replies

443 Views

Last post by clone123
20 May 2021, 10:37
Brake pipes

Last post by dumbo « 18 May 2021, 19:50
Replies: 2
by dumbo » 18 May 2021, 17:43

Hi all does anyone know the thread size of the read brake line bolts that goes into the flexi pipe thanks

2 Replies

449 Views

Last post by dumbo
18 May 2021, 19:50
No cranking...starter motor??

Last post by maxstu « 18 May 2021, 16:57
Replies: 12
by crazyhorse » 15 May 2021, 19:48

Hi all...

The van is not turning over at all..

Bit of a backstory...

About a week ago i had the battery light come on the dash and 12v running....

12 Replies

1190 Views

Last post by maxstu
18 May 2021, 16:57
Steering Rack Bushes - Nuts and Bolts

Last post by tobydog « 17 May 2021, 20:48
Replies: 7
by airheadboxer » 10 May 2021, 20:17

I’ve just replaced the steering rack bushes on my van and thought I’d share some observations about the nuts & bolts.

On my van, as well as dabs...

7 Replies

1218 Views

Last post by tobydog
17 May 2021, 20:48
Oil leak

Last post by Paul773car « 17 May 2021, 20:47
Replies: 5
by johnwayne » 11 May 2021, 10:23

Had a Weber fitted last week and the van has been going like a dream. Oil pressure alarm went off about 5 minutes into my drive this morning.

Look...

5 Replies

888 Views

Last post by Paul773car
17 May 2021, 20:47
Reverse up hill, grinding/rubbing noise - clutch slipping?

Last post by MoritzTheDoka « 17 May 2021, 16:31

by MoritzTheDoka » 17 May 2021, 16:31

Good afternoon all, hope everyone is well 👍

I've noticed a bit of a grinding/rubbing noise when underload in reverse (up a gradient, or when trying...

0 Replies

2724 Views

Last post by MoritzTheDoka
17 May 2021, 16:31
Shifter question

Last post by Forden341 « 17 May 2021, 14:09
Replies: 4
by Forden341 » 16 May 2021, 13:55

I have a bit of an issue with my 4 speed shifter, seems to have kind of fallen to pieces around the plastic pivot bush!
I am changing to a 5 speed...

4 Replies

408 Views

Last post by Forden341
17 May 2021, 14:09
Choke pull down restricter, advice/help required please

Last post by chewbacca « 16 May 2021, 21:36
Replies: 6
by chewbacca » 13 May 2021, 10:20

Hi all

The choke pull down unit on my engine has failed & on Googling up related things, found out about the restricter that should be in the...

6 Replies

1047 Views

Last post by chewbacca
16 May 2021, 21:36
What's this?

Last post by T3luestar « 16 May 2021, 19:21
Replies: 2
by Gino D camper » 16 May 2021, 16:00

Guys..I cant find any info from Google about this sensor, I'm thinking its for a oil temp gauge that was in the van at some point.

Thanks

2 Replies

406 Views

Last post by T3luestar
16 May 2021, 19:21
My aucward little shifter

Last post by sump « 16 May 2021, 18:26

by sump » 16 May 2021, 18:26

Well I thought I'd just share this as you just never know it might help someone else as well!

I have been having trouble with shifting gear for...

0 Replies

2816 Views

Last post by sump
16 May 2021, 18:26
wbx crank bearings

Last post by silverbullet « 14 May 2021, 07:18
Replies: 6
by silverbullet » 14 Apr 2021, 14:35

If you can find them, buy them! All have been on back order for months, so dont even consider starting a rebuild without them in hand (or check for...

6 Replies

760 Views

Last post by silverbullet
14 May 2021, 07:18
1.6 td jx tune up

Last post by RogerT « 13 May 2021, 23:16
Replies: 1
by CATHYP » 13 May 2021, 17:03

i have a t25 camper 1.6 td jx its done 125,000 had it 3 years it runs well we are not expecting wonders we are not speedsters but would like to...

1 Replies

322 Views

Last post by RogerT
13 May 2021, 23:16
Pierberg on DJ 2.1 engine.

Last post by trundletruc « 13 May 2021, 20:13
Replies: 2
by trundletruc » 09 May 2021, 10:50

I have been running my rebuilt 2.1 engine on a Pierberg Carb. I believe that quite a few people have done this with good results. I would like to ask...

2 Replies

480 Views

Last post by trundletruc
13 May 2021, 20:13
Brake and Clutch Reservoir

Last post by TONYT25T25 « 12 May 2021, 16:41
Replies: 12
by TONYT25T25 » 09 May 2021, 18:42

Checked the Brake and Clutch reservoir today and level has dropped a few mm below the Max mark, I cannot remember the last time I checked it but not...

12 Replies

792 Views

Last post by TONYT25T25
12 May 2021, 16:41
gear linkage

Last post by Freddievan « 12 May 2021, 13:16
Replies: 12
by Freddievan » 28 Apr 2021, 10:19

Gearstick has always been quite loose and wobbly but not caused too much of an issue. However, what has become increasingly noticeable has been the...

12 Replies

1214 Views

Last post by Freddievan
12 May 2021, 13:16
Removing Steering Rack Bushes - a different order and notes

Last post by TONYT25T25 « 12 May 2021, 08:54
Replies: 2
by airheadboxer » 11 May 2021, 20:42

I’ve just replace my steering rack bushes, and at the risk of being seen to re-invent the wheel, I thought I’d share some observations and the...

2 Replies

480 Views

Last post by TONYT25T25
12 May 2021, 08:54
1.6 CS

Last post by Oldiebut goodie « 11 May 2021, 15:39
Replies: 1
by Matt645 » 11 May 2021, 14:29

Is it possible to fit a JX turbo kit to a CS engine?

1 Replies

214 Views

Last post by Oldiebut goodie
11 May 2021, 15:39
1983 1.9 VW Transporter - potential head gasket issue

Last post by 300CE « 10 May 2021, 08:40
Replies: 48
by BB3 » 24 Apr 2021, 16:32
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2

3

4
Hello all,

Newbie here - please be gentle!

I picked up a 1983 1.9 VW Transporter last week and drove her for the first time this weekend, only to...
48 Replies

3644 Views

Last post by 300CE
10 May 2021, 08:40
Clutch master cylinder replacement pushrod adjustment

Last post by Oldiebut goodie « 09 May 2021, 20:04
Replies: 2
by baabaa » 09 May 2021, 12:55

Hi all, I am contemplating fitting a new clutch master cylinder which looks straight forward, my question is this: the Haynes manual states possible...

2 Replies

369 Views

Last post by Oldiebut goodie
09 May 2021, 20:04
Air Filter box connectors

Last post by TONYT25T25 « 08 May 2021, 20:01
Replies: 2
by TONYT25T25 » 08 May 2021, 16:59

Took this apart the other day as wanted to check if enough air was getting into the system. Item marked as no3 in the diagram has a spring amongst...

2 Replies

287 Views

Last post by TONYT25T25
08 May 2021, 20:01
Diesel Resonance at specific RPM range

Last post by DevonAid « 08 May 2021, 09:05
Replies: 12
by liakos1982 » 11 Mar 2021, 13:36

Hi everyone,

I have a 1987 T3 with a 1.7 KY diesel and 4 speed. I have been a bit stumped by running issue in the vehicle and wanted to reach out...

12 Replies

1540 Views

Last post by DevonAid
08 May 2021, 09:05
Rear hub nut cracker tool

Last post by rollercoaster « 04 May 2021, 11:26
Replies: 28
by rollercoaster » 26 Apr 2021, 21:38
1

2
Looking for what tool to buy to crack this nut.
I got the Empi thing but thats not going to do it,
how can I get it on while the wheels on the...
28 Replies

3143 Views

Last post by rollercoaster
04 May 2021, 11:26
Ethanol free fuel...... depending on location

Last post by 300CE « 03 May 2021, 19:42
Replies: 2
by ash1293 » 03 May 2021, 18:37

Came across this recently and noticed Esso supreme 99ron unleaded is ethanol free in some areas of the country.

Not saying ethanol on fuel is bad,...

2 Replies

480 Views

Last post by 300CE
03 May 2021, 19:42
Drive flange oil seal

Last post by clone123 « 03 May 2021, 14:09
Replies: 23
by clone123 » 19 Apr 2021, 12:21
1

2
Hi boys and girls just wondering before I start to strip it down if any of you have Managed to replace the oil seal on the drive flange without the...
23 Replies

2323 Views

Last post by clone123
03 May 2021, 14:09
Stuck carb

Last post by Merrsh1 « 03 May 2021, 11:44
Replies: 5
by Merrsh1 » 29 Apr 2021, 16:13

Before I go full Basil Fawlty and beat the van with a stick can anyone help please...

My left hand carb is stuck and I can’t see why... on the right...

5 Replies

617 Views

Last post by Merrsh1
03 May 2021, 11:44
Air Filter Box Full Of Fuel, Looks Like Crankcase Is Full As well As Sump

Last post by Rosie n' Jim « 03 May 2021, 06:04
Replies: 2
by declan.donaghy1 » 29 Apr 2021, 20:15

Just got a 1980 t25 2l CU van and had a look at the air filter box, its flooded with fuel! it looks like it has also got into the crankcase and has...

2 Replies

421 Views

Last post by Rosie n' Jim
03 May 2021, 06:04
Accelerator push rod has popped out

Last post by Cataldoodledoo « 02 May 2021, 19:53
Replies: 4
by Cataldoodledoo » 02 May 2021, 19:21

Hi, I unclipped the push rod from the pedal to install some new carpet, but then the push rod came loose and I’ve been able to just pull it into the...

4 Replies

415 Views

Last post by Cataldoodledoo
02 May 2021, 19:53
Oil Breather Tower

Last post by TONYT25T25 « 02 May 2021, 18:36

by TONYT25T25 » 02 May 2021, 18:36

Reading recent articles associated with this and an old one by Itchyfeet, how important is this unit and how can it be tested in situ to see if it is...

0 Replies

3384 Views

Last post by TONYT25T25
02 May 2021, 18:36
Breather hose routing

Last post by 300CE « 01 May 2021, 22:28
Replies: 6
by sibey » 01 May 2021, 17:24

Have a 1.9 DG petrol engine with LPG.
Recently bought and checking engine noticed that breather hose inlet to pancake is blanked off and the breather...

6 Replies

480 Views

Last post by 300CE
01 May 2021, 22:28
Electric cooling fan

Last post by TONYT25T25 « 01 May 2021, 21:17
Replies: 2
by mickeyflyn » 01 May 2021, 17:10

Which sensor kicks in the cooling fan ? Mine has been working fine but decided to go on the blink today.
Normally kicks in bang on half way on the...

2 Replies

473 Views

Last post by TONYT25T25
01 May 2021, 21:17
Power Whats that?

Last post by Mocki « 29 Apr 2021, 12:29
Replies: 4
by sump » 28 Apr 2021, 18:15

Hi all

My bus has always had a lack of go! It's an 88 E plate 1.9 it did have an early 1.9 fitted with solex carb, can't remember the number now!...

4 Replies

460 Views

Last post by Mocki
29 Apr 2021, 12:29
Cant get her started - 1.6 JX TD

Last post by Mrs8925 « 28 Apr 2021, 11:09
Replies: 4
by Mrs8925 » 26 Apr 2021, 22:30

1.6JX TD

She was running when parked up a year ago however was becoming difficult to start, now she turns over and chuffs a lot of smoke but doesn't...

4 Replies

807 Views

Last post by Mrs8925
28 Apr 2021, 11:09
Found some "left over" parts

Last post by clift_d « 28 Apr 2021, 10:49
Replies: 6
by Bryce » 27 Apr 2021, 22:38

I am a new owner of 1987 t25 converted panel van with a 1.6td jx engine.
While renovating the inside I have found 3 belts and what looks like a...

6 Replies

594 Views

Last post by clift_d
28 Apr 2021, 10:49
CV Joint Gasket or seal

Last post by Aidan « 28 Apr 2021, 06:41
Replies: 3
by WillScott » 27 Apr 2021, 14:53

Hi
Can anyone advise on whether my standard 1.9dg WBX drive shaft CV,s need a gasket on re-assembly between the CV and the drive flange and or the...

3 Replies

372 Views

Last post by Aidan
28 Apr 2021, 06:41

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