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Most liked posts	Author	Posted	Liked	Forum
1600 CT Aircooled vacuum lines question	sarran1955	10 Sep 2026, 14:28	Once this week	Mechanical
Fuel pump priming continuously	cobblers	09 Sep 2026, 10:09	Once this week	Mechanical

Topics

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Last post

Fuel injecting a DG engine.

Last post by Crewcab21 « 28 Jun 2022, 20:07
Replies: 13
by bigbadbob76 » 21 Sep 2017, 13:45

Having successfully fuel injected a citroen 2cv6 engine I got to thinking I could do the same for my DG engine.
I'm after fuel economy over...

13 Replies

4193 Views

Last post by Crewcab21
28 Jun 2022, 20:07
1.9dg starting problem

Last post by tandemsandy « 27 Jun 2022, 20:56
Replies: 7
by lukeskywalker945 » 27 Jun 2022, 12:12

Hi everyone.

My 1989 1.9dg has been sat for a while while I’ve been having bodywork done (approx 6 months)

We fully charged the battery and tried...

7 Replies

1031 Views

Last post by tandemsandy
27 Jun 2022, 20:56
Gearbox issue - not possible to select 3rd and 4th

Last post by DoubleOSeven « 27 Jun 2022, 17:31
Replies: 1
by csb123 » 27 Jun 2022, 10:50

Hello,

I wonder if anyone can help with advice with a gearbox probIem I have please.

My camper van is a 1988 1.9 petrol water-cooled T25. 88k...

1 Replies

375 Views

Last post by DoubleOSeven
27 Jun 2022, 17:31
Which transmission mount?

Last post by Robsey « 27 Jun 2022, 11:19
Replies: 6
by Robsey » 26 Jun 2022, 14:05

Hi all

Silly question time.

When dropping my gearbox out from the van, I noticed a huge amount of movement in the rubber of the mount at the front...

6 Replies

749 Views

Last post by Robsey
27 Jun 2022, 11:19
Rolling Roads in the South East

Last post by AdamKeelan « 27 Jun 2022, 07:02
Replies: 6
by AdamKeelan » 24 Jun 2022, 11:41

Hi there - apologies if the answer's already out there, but can anyone recommend a rolling road and tuning service in the South East for our T25 air...

6 Replies

1024 Views

Last post by AdamKeelan
27 Jun 2022, 07:02
Position front mount gearbox to chassis

Last post by Robsey « 26 Jun 2022, 21:16
Replies: 1
by Nasic » 26 Jun 2022, 16:32

Hello,

Because we are restorating our vanagon for a while now, i don't remember anything anymore.....

Last week i decided to mount the gearbox and...

1 Replies

385 Views

Last post by Robsey
26 Jun 2022, 21:16
Relocating fuel filter

Last post by TONYT25T25 « 26 Jun 2022, 18:12
Replies: 11
by TONYT25T25 » 15 Jun 2022, 18:16

Eventually getting around to removing the fuel filter from the engine bay, current set up is the transparent one in the engine bay and another one...

11 Replies

1567 Views

Last post by TONYT25T25
26 Jun 2022, 18:12
Oil leak: that strange rare feeling…

Last post by ajsimmo « 26 Jun 2022, 08:10
Replies: 6
by adebutter » 23 Jun 2022, 23:22

Fearing the worst; as oil was dripping continuously from the centre block directly under the pushrods…
Can you imagine how nice it is to spend 90 min...

6 Replies

778 Views

Last post by ajsimmo
26 Jun 2022, 08:10
Re-Titled - Fitting a DJ in place of a DF

Last post by Robsey « 25 Jun 2022, 17:22
Replies: 38
by Robsey » 06 May 2022, 14:26
1

2

3
I think that I know the answer, but I am an avid believer that the only stupid question is the one you didn't ask.

So here we go.

I was...
38 Replies

5688 Views

Last post by Robsey
25 Jun 2022, 17:22
Does a 5 speed flywheel and clutch fit in a 4 speed box

Last post by ajsimmo « 24 Jun 2022, 22:26
Replies: 1
by Groundhog » 24 Jun 2022, 22:13

Hi
I have 4 speed with a 1.9 diesel conversion
Have bought a donor van with the same set up but it’s a 5 speed
Do I need to change the flywheel and...

1 Replies

317 Views

Last post by ajsimmo
24 Jun 2022, 22:26
Issue Starting

Last post by herman_t25 « 24 Jun 2022, 14:07
Replies: 9
by herman_t25 » 21 Jun 2022, 09:09

Morning All,

recently got our T25 got a few issues to sort. One immediate one I'm having is he struggles to start at times.

At the weekend it...

9 Replies

1046 Views

Last post by herman_t25
24 Jun 2022, 14:07
Breather trumpet?

Last post by Ajsmith123 « 23 Jun 2022, 21:46
Replies: 17
by ash1293 » 13 Jun 2020, 18:45
1

2
Having dropped my tank to inspect I've noticed the little rubber trumpets on the breathers from expansion tank are split and long past their best....
17 Replies

3845 Views

Last post by Ajsmith123
23 Jun 2022, 21:46
Help please, mechanical problem, european trip

Last post by R0B « 23 Jun 2022, 10:41
Replies: 15
by green thing » 17 Aug 2019, 09:17
1

2
Hello everyone, I replaced my camper a few weeks ago, bought one with a fresh ticket, did as many pre-trip checks as I could before we left but,...
15 Replies

2886 Views

Last post by R0B
23 Jun 2022, 10:41
Springs!

Last post by cobblers « 21 Jun 2022, 19:57
Replies: 1
by KenT3 » 21 Jun 2022, 19:48

Hello!

My very first post here I think.

A previous owner of my t25 caravelle, LHD ex-German fire brigade crew bus, has lowered the suspension....

1 Replies

357 Views

Last post by cobblers
21 Jun 2022, 19:57
Misfire after doing pushrod tubes (Aircooled 2 litre)

Last post by sarran1955 « 21 Jun 2022, 15:17
Replies: 8
by jospanner » 17 Jun 2022, 18:57

Hi
Got a misfire and no idle after doing the pushrod tubes on my 2.0 CU (hydraulic lifter) engine.
I adjusted the valves as per the manual, turn...

8 Replies

1186 Views

Last post by sarran1955
21 Jun 2022, 15:17
Fitting new steering rack non pas

Last post by Smiffo « 20 Jun 2022, 21:32
Replies: 8
by XPLORERJON » 19 Mar 2022, 23:20

Hi posted my query on wheels bit so doing it again: bought replacement rack from jk for my 1985 1915 dg xplorer My mechanic friend has found the...

8 Replies

977 Views

Last post by Smiffo
20 Jun 2022, 21:32
Fuel Expansion Tank

Last post by sauce1001 « 20 Jun 2022, 15:38
Replies: 4
by sauce1001 » 19 Jun 2022, 08:59

Hi all, I filled my van up a few days ago and noticed a leak coming from the near side expansion tank lines, near the top of the fuel tank. On...

4 Replies

745 Views

Last post by sauce1001
20 Jun 2022, 15:38
Gearbox Advice For Taller Gearing Please?

Last post by mrhutch « 19 Jun 2022, 22:05
Replies: 11
by triumph2.5pi » 19 Jun 2022, 04:55

Hi all. I’d really appreciate some gearbox advice please?

I have an ’88 Autosleeper hightop which was originally a 1.9 but has recently had a recon...

11 Replies

1546 Views

Last post by mrhutch
19 Jun 2022, 22:05
Pedal Box Question

Last post by Smiffo « 19 Jun 2022, 17:36
Replies: 3
by Smiffo » 19 Jun 2022, 08:43

I have a huge amount of play in my clutch pedal, plenty of squeaking when depressing the pedal, and am thinking I need to address it.

My plan is to...

3 Replies

418 Views

Last post by Smiffo
19 Jun 2022, 17:36
Advice needed - Engine cutting out at idle until warm

Last post by TONYT25T25 « 19 Jun 2022, 08:23
Replies: 4
by kape789 » 06 Jun 2022, 10:06

Hello,

I am looking for some advice with an issue we’re having with our 1983, manual, petrol van.

Until the van is warm (about 20 minutes) the...

4 Replies

557 Views

Last post by TONYT25T25
19 Jun 2022, 08:23
CV Joints.... how much wear is acceptable?

Last post by tobydog « 18 Jun 2022, 22:50
Replies: 6
by spanishfly » 18 Jun 2022, 14:07

I'm kind of assuming this question is self answering but always good to learn from the experts.... :P

6 Replies

674 Views

Last post by tobydog
18 Jun 2022, 22:50
Brake line

Last post by dogbreath100 « 17 Jun 2022, 16:04
Replies: 2
by dogbreath100 » 15 Jun 2022, 17:27

Hi , my 1984 t25 failed it’s test today.
Failed on corrosion on 3 solid brake lines , had a look around and was wondering would
this do the job ...

2 Replies

617 Views

Last post by dogbreath100
17 Jun 2022, 16:04
Are Diesel injection pumps interchangable?

Last post by Aidan « 17 Jun 2022, 12:26
Replies: 5
by Joelbtdavies » 17 Jun 2022, 07:31

Hi,

I'm in need of an injection pump change for my JX. Either looking at buying a recon'd one or paying for a reconditioning of my own is...

5 Replies

968 Views

Last post by Aidan
17 Jun 2022, 12:26
Van Fire

Last post by Robsey « 16 Jun 2022, 22:39
Replies: 1
by airheadboxer » 16 Jun 2022, 21:34

This is a shame:

An early metal vents and looked in realy nice condition. There must be something to learn from this.

It is Cat B and...

1 Replies

603 Views

Last post by Robsey
16 Jun 2022, 22:39
1.6TD jx head gasket leaking coolant

Last post by Ilarik « 16 Jun 2022, 15:41
Replies: 6
by Ilarik » 16 Jun 2022, 08:03

Hello everyone,
My 1.6 jx engine had a rebuild about 3500km ago. The old service manual said that the cylinder head should be retorqued after 1000km...

6 Replies

1193 Views

Last post by Ilarik
16 Jun 2022, 15:41
Top Tip don't throw out

Last post by jrt « 15 Jun 2022, 19:25
Replies: 4
by TONYT25T25 » 14 Jun 2022, 19:57

I need to replace a piece of fuel pipe between the mechanical pump and another section along with a plastic in line connector, but was unsure of the...

4 Replies

639 Views

Last post by jrt
15 Jun 2022, 19:25
Carburetor pipes please help

Last post by Swissy0 « 15 Jun 2022, 05:50
Replies: 15
by Swissy0 » 13 Jun 2022, 14:58
1

2
Hi any one help I have just inherited a1980 T25/T3 but I think I have a hose missing in the engine bay I have hose from left to right carb manifold...
15 Replies

1991 Views

Last post by Swissy0
15 Jun 2022, 05:50
Fuel return non return valve

Last post by bigherb « 12 Jun 2022, 11:40
Replies: 2
by JeffRoo » 12 Jun 2022, 06:50

Hi all, just a quick question for my understanding. I replaced the fuels lines yesterday for E10 fuel and there wasn’t a non return valve fitted in...

2 Replies

590 Views

Last post by bigherb
12 Jun 2022, 11:40
Rear brake backplate - wonky "loop" bit

Last post by aec « 11 Jun 2022, 10:59
Replies: 2
by aec » 10 Jun 2022, 13:36

Getting ready to fit new rear backplates. I noticed the metal loop at the bottom on one of them has been tacked on off-square.

I cant really work...

2 Replies

503 Views

Last post by aec
11 Jun 2022, 10:59
Exhaust advice

Last post by bigherb « 10 Jun 2022, 13:12
Replies: 3
by banjax34 » 08 Jun 2022, 17:41

The exhaust silencer/heat exchanger system on my air cooled 2L petrol CU is finally giving in to rust. The heat exchangers I will have to get from JK...

3 Replies

760 Views

Last post by bigherb
10 Jun 2022, 13:12
WBX 2.1 DJ Rebuild

Last post by Stesaw « 10 Jun 2022, 12:43
Replies: 19
by Wilber » 12 Jan 2017, 19:27
1

2
So after just installing my newly rebuilt 2.1 DJ I went for what I thought was a final test drive on Tuesday eve. Going up a large hill near me...
19 Replies

9593 Views

Last post by Stesaw
10 Jun 2022, 12:43
Oil Leak Rear of Aircooled Engine

Last post by Rosie n' Jim « 09 Jun 2022, 06:22
Replies: 11
by LeeCarey » 07 Jun 2022, 21:04

Hi All, after a successful camping trip I appear to have an oil leak at the rear of the engine dripping down the center of the inside edge of the fan...

11 Replies

2410 Views

Last post by Rosie n' Jim
09 Jun 2022, 06:22
Skimming damaged heads

Last post by davidoft1 « 08 Jun 2022, 22:15
Replies: 8
by jospanner » 08 Jun 2022, 15:36

Hi,
I have a pair of cylinder heads for a CU engine, so they're aluminium.

They each have a small knick on the rocker cover mating surface thats...

8 Replies

1037 Views

Last post by davidoft1
08 Jun 2022, 22:15
Coil Testing Confusion....

Last post by irishkeet « 06 Jun 2022, 19:06
Replies: 8
by irishkeet » 06 Jun 2022, 14:44

Hello

I have been following the Brickwerks guide to test the coil on my Doka (1.9 DG) and I'm confused.

According to the guide this is the readings...

8 Replies

2476 Views

Last post by irishkeet
06 Jun 2022, 19:06
Parts advice for T25 Devon concersion 1982

Last post by aec « 05 Jun 2022, 23:17
Replies: 4
by rudyblu23 » 31 May 2022, 10:19

Hello, my name is Tara and I wondered if anyone could help me find some parts for my VW bus.

Note that I have used your wonderful advice over the...

4 Replies

604 Views

Last post by aec
05 Jun 2022, 23:17
Brake shoe pivot points

Last post by aec « 05 Jun 2022, 21:26
Replies: 2
by aec » 05 Jun 2022, 16:25

I'm replacing my rear brake back plates. Do the pivot points come out of the originals or is it all one piece with the casting? I thought they...

2 Replies

444 Views

Last post by aec
05 Jun 2022, 21:26
Temp gauge reading zero, but flashing

Last post by Wilf1234 « 05 Jun 2022, 19:46
Replies: 3
by Wilf1234 » 03 Jun 2022, 10:45

Hi guys
I have a 1985 T3 1.9 boxer petrol (water cooled).

Temp gauge is flashing but needle reading zero - coolant level is good.

I have a quick...

3 Replies

469 Views

Last post by Wilf1234
05 Jun 2022, 19:46
1.9 Petrol - Not turning over - lights on dash, but nothing

Last post by Wilf1234 « 05 Jun 2022, 17:06
Replies: 20
by Wilf1234 » 02 Jun 2022, 20:14
1

2
Hi all

We've just picked up a 1985 T3 1.9 Petrol, boxer engine, 99k miles

Van drove fine on very short test drive, but on way home it started...
20 Replies

1779 Views

Last post by Wilf1234
05 Jun 2022, 17:06
SA 2.5I front brakes

Last post by 4x4 Bus « 05 Jun 2022, 09:10
Replies: 8
by lexussoarer1996 » 03 Jun 2022, 10:45

Hi , i need front brake discs for my 91 south african import, will the standard 2wd front discs available in the uk fit .

8 Replies

1096 Views

Last post by 4x4 Bus
05 Jun 2022, 09:10
Non VW Ford Essex V6 question (apols)

Last post by Michael4 « 03 Jun 2022, 07:58
Replies: 2
by Michael4 » 30 May 2022, 09:03

Apologies for a non VW question but I suspect someone here might be able to help.

Our son has a '70s Reliant Scimitar with a 3 litre Essex lump in...

2 Replies

552 Views

Last post by Michael4
03 Jun 2022, 07:58
idling issue

Last post by Aaronrichie « 02 Jun 2022, 16:04
Replies: 2
by Aaronrichie » 02 Jun 2022, 12:08

I've recently bought a 1986 1.9l water-cooled T25 and discovered today that it has trouble idling when the engine is hot (seems to occur after about...

2 Replies

420 Views

Last post by Aaronrichie
02 Jun 2022, 16:04
vw t25 carburetor tuning

Last post by Lonewalker « 01 Jun 2022, 20:53
Replies: 24
by colincolin64 » 12 Sep 2014, 16:26
1

2
Hi ther all can anyone help I want to adjust the choke flap on my pierburg carburetor with out taking it off but can't get to the screw . Is it a...
24 Replies

14307 Views

Last post by Lonewalker
01 Jun 2022, 20:53
1.9 DG wont tick over

Last post by irishkeet « 01 Jun 2022, 16:08
Replies: 22
by boardmonkey » 31 Jul 2014, 16:45
1

2
Hi,

Van has been sorn for two years & I have been working on it to get it ready for MOT, starts and runs fine then when choke goes in it dies,...
22 Replies

11921 Views

Last post by irishkeet
01 Jun 2022, 16:08
T25 CS 1600 diesel clutch pipe replacement or repair

Last post by Paul7502 « 30 May 2022, 15:05
Replies: 10
by Paul7502 » 12 May 2022, 18:12

I have been driving today and lost my clutch.

I can put it in gear and start on the starter to get going and then go into second with out using the...

10 Replies

1938 Views

Last post by Paul7502
30 May 2022, 15:05
Name that expensive sounding noise

Last post by Bryce « 30 May 2022, 13:20
Replies: 20
by Bryce » 24 Apr 2022, 08:48
1

2
Following from my last posts my engine (JX) has developed a tapping or clacking at high revs. I have recorded it in the hope someone can point me in...
20 Replies

2080 Views

Last post by Bryce
30 May 2022, 13:20
Carburettor Idle cut off Solenoid

Last post by Stesaw « 29 May 2022, 21:35
Replies: 3
by JonathanR » 28 May 2022, 14:27

Apologies for multiple posts.

I do not appear to have any electrical power to the cut off solenoid or the throttle body heater. Ignition is just in...

3 Replies

840 Views

Last post by Stesaw
29 May 2022, 21:35
Manifold to exhaust gasket connection

Last post by gutmeg « 29 May 2022, 09:56

by gutmeg » 29 May 2022, 09:56

1984 Holdworth pop top 1.9 petrol
Hi Everyone, looks like a typical holiday getaway weather coming our way, so out in vans not so great.
I am asking...

0 Replies

1913 Views

Last post by gutmeg
29 May 2022, 09:56
Brake adjuster L

Last post by SurfT25 « 28 May 2022, 16:10
Replies: 2
by SurfT25 » 28 May 2022, 11:59

Did my drum brakes the other day but mixed up the auto tightening screws.
One had L stamped on it so thought Left side !
Is this correct as my brakes...

2 Replies

410 Views

Last post by SurfT25
28 May 2022, 16:10
Weber 32/36 DFEV Jet Sizes / emulsion tubes / etc

Last post by Joff45 « 28 May 2022, 13:21

by Joff45 » 28 May 2022, 13:21

Hi - I have a 1983 Vanagon 2l CU and it has a single Weber DFEV 32/36 conversion installed. I’m going to take it off and give it a full rebuild and...

0 Replies

1871 Views

Last post by Joff45
28 May 2022, 13:21
Spacer/Gasket Carb to Manifold

Last post by davidoft1 « 28 May 2022, 11:22
Replies: 3
by JonathanR » 28 May 2022, 11:00

Is the large spacer cum gasket between the carburettor body and the manifold fitted dry.
Many thanks
Jonathan

3 Replies

724 Views

Last post by davidoft1
28 May 2022, 11:22

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