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Last post

2.1 DJ Over fuelling problem...

Last post by maxstu « 18 Feb 2022, 00:26
Replies: 11
by VanDave » 07 Feb 2022, 11:20

Hi to all.
I'm struggling to figure out what the cause of a severe overfuelling problem is on my previously good running 2.1 DJ engine.
A few...

11 Replies

2661 Views

Last post by maxstu
18 Feb 2022, 00:26
RHD Power steering rack just refurbed but blowing seals....

Last post by silverbullet « 17 Feb 2022, 07:50
Replies: 2
by spanishfly » 16 Feb 2022, 17:59

Does anyone happen to know if the main power steering body tube from a LHD ZF rack can be used to replace a RHD ZF rack body? They look to be the...

2 Replies

322 Views

Last post by silverbullet
17 Feb 2022, 07:50
Df air inlet to Solex carb fixing

Last post by nicktennear « 16 Feb 2022, 17:28
Replies: 3
by nicktennear » 12 Feb 2022, 13:50

Hi, my air inlet/ elbow/ manifold is currently attached to the carburettor with a cable tie (we've all done it) It's the single hole DF pancake top....

3 Replies

387 Views

Last post by nicktennear
16 Feb 2022, 17:28
Gearbox whine

Last post by T25boy71 « 15 Feb 2022, 10:01
Replies: 1
by LeeCarey » 14 Feb 2022, 17:36

1984 T25 Aircooled

I have a whine, I think from the gearbox as the noise disappears when coasting out of gear. I have heard that adding an additive...

1 Replies

285 Views

Last post by T25boy71
15 Feb 2022, 10:01
South African T25

Last post by lexussoarer1996 « 13 Feb 2022, 21:34
Replies: 2
by lexussoarer1996 » 13 Feb 2022, 19:40

Hi ,

I am trying to find out the part number for the warm up regulator fitted to a south african 2.5i , are there any owners in here that could help...

2 Replies

296 Views

Last post by lexussoarer1996
13 Feb 2022, 21:34
Airfilter caught fire!! What the blithering heck! how?

Last post by Shinnster « 13 Feb 2022, 17:31
Replies: 17
by Shinnster » 05 Feb 2022, 17:14
1

2
Hey all, not sure if this should be in this section, wasn't sure where to put it!

Took my van to a friends today to check the compression, all done...
17 Replies

1310 Views

Last post by Shinnster
13 Feb 2022, 17:31
Ethanol in fuel, what the FBHVC have to say

Last post by cobblers « 11 Feb 2022, 22:32
Replies: 5
by silverbullet » 11 Feb 2022, 13:33

For reference and worth a read, it suggests that the higher compression ratios of our petrol engines should favour compatability with 5-10% of...

5 Replies

479 Views

Last post by cobblers
11 Feb 2022, 22:32
Early DG engine bay help

Last post by barneyhallawell « 11 Feb 2022, 16:49
Replies: 3
by Danthevan1986 » 04 Oct 2019, 11:32

Hello all.
I have a early DG motor it came fitted with a DF carb I have sourced a replacement DG 2e3 carburettor and stripped and rebuilt it.
What...

3 Replies

1132 Views

Last post by barneyhallawell
11 Feb 2022, 16:49
1980 T3 1600 ct stalling problems

Last post by 2011dandd « 09 Feb 2022, 13:49
Replies: 5
by 2011dandd » 30 Jul 2021, 19:50

Hi folks.

My 1600 air cooled ct engine had started to stall under braking and generally not idling very well. Only just developed the stalling...

5 Replies

1094 Views

Last post by 2011dandd
09 Feb 2022, 13:49
Oil cooler using mk1 golf gti filter housing

Last post by Rascal « 07 Feb 2022, 17:25
Replies: 5
by Rascal » 07 Feb 2022, 14:09

I'm looking at fitting an oil cooler to my 1.6 td jx engine. I understand that one option is using a golf mk1 gti oil filter housing as this has two...

5 Replies

1123 Views

Last post by Rascal
07 Feb 2022, 17:25
Engine cuts out

Last post by davidoft1 « 06 Feb 2022, 23:08
Replies: 25
by southernscouse » 14 Dec 2021, 14:15
1

2
Hi I need help 1986 1.9dg got it back from the garage after they fitted a new clutch it looks like they had the engine out got it home running with...
25 Replies

1933 Views

Last post by davidoft1
06 Feb 2022, 23:08
South African T25 clutch

Last post by lexussoarer1996 « 06 Feb 2022, 21:36
Replies: 2
by lexussoarer1996 » 06 Feb 2022, 16:36

Hi , i have just purchased a south african t25 , this is a 1991 2.5 , fresh import not yet registered , it has a noisy clutch release bearing , i...

2 Replies

275 Views

Last post by lexussoarer1996
06 Feb 2022, 21:36
JX Bottom Coolant Hose Problems

Last post by oli8925 « 06 Feb 2022, 17:51
Replies: 17
by oli8925 » 05 Feb 2022, 14:04
1

2
Hi all,

We bought this bottom hose from Brickwerks for our van, but on trying to install it there's an inner, hard support piece for the aux pump...
17 Replies

1479 Views

Last post by oli8925
06 Feb 2022, 17:51
DF or DG engine

Last post by nicktennear « 05 Feb 2022, 22:59
Replies: 6
by TONYT25T25 » 05 Feb 2022, 19:40

What is the difference between a DF and DG engine, I thought mine was a DG but after looking at other forums topics along with images it resembles a...

6 Replies

714 Views

Last post by nicktennear
05 Feb 2022, 22:59
DF thermostat, where are you?

Last post by nicktennear « 05 Feb 2022, 19:29
Replies: 4
by nicktennear » 23 Jan 2022, 18:42

Picked up my new van yesterday, 84 1.9 DF engine but great interior and bodywork. Stopped to fill up after 10 minutes drive and then when I set off...

4 Replies

579 Views

Last post by nicktennear
05 Feb 2022, 19:29
Oil in the air filter box

Last post by Stesaw « 04 Feb 2022, 13:23
Replies: 1
by StrathpefferVW » 04 Feb 2022, 12:07

Hi,
anyone suggest the cause.
I was just checking my plugs and took the air filter box off to find quite a lot of oil in the bottom... a few mm in...

1 Replies

223 Views

Last post by Stesaw
04 Feb 2022, 13:23
Radiator pipes confusion

Last post by Weekes09 « 01 Feb 2022, 14:51
Replies: 2
by Weekes09 » 01 Feb 2022, 02:27

Hi knowledgeable folk!

I replaced my front to rear coolant pipes on the weekend to stainless ones, but very stupidly didn’t take note of the correct...

2 Replies

274 Views

Last post by Weekes09
01 Feb 2022, 14:51
Gearbox front mounting bolts

Last post by multisi « 01 Feb 2022, 09:21
Replies: 3
by KDBus » 31 Jan 2022, 09:32

Hi All,
I have a little problem! I have 2 out of 4 gbox mounting bolts not torquing up, they just keep turning.......
Before I drag my ageing...

3 Replies

368 Views

Last post by multisi
01 Feb 2022, 09:21
Pierburg 2E3 Choke adjustment Screw

Last post by ajsimmo « 30 Jan 2022, 11:25
Replies: 2
by Gixerman60 » 28 Jan 2022, 13:02

Can anyone advise if this is a slotted, crosshead or allen key screw please. want to try to set the choke adjustment without removing the carb to...

2 Replies

367 Views

Last post by ajsimmo
30 Jan 2022, 11:25
KY 1.7d Timing Belt Replacement

Last post by colinthefox « 28 Jan 2022, 17:56
Replies: 20
by Horatio Flange » 23 Jan 2022, 12:03
1

2
Hi
I have a 1990 with what I was told is a 1.7d diesel fitted. As far as I can tell its had that engine from new. I put it 8n to have the belt...
20 Replies

2340 Views

Last post by colinthefox
28 Jan 2022, 17:56
suspension bush or arm worn

Last post by slowcoach « 28 Jan 2022, 09:53
Replies: 8
by Siobhan » 16 May 2021, 15:59

Hi
Does anyone know if fixing worn suspension bush or arm on t25 1989 high top would be really expensive? Am thinking of buying this van and this...

8 Replies

1274 Views

Last post by slowcoach
28 Jan 2022, 09:53
ATF Leak

Last post by maxstu « 27 Jan 2022, 18:30
Replies: 14
by maxstu » 25 Jan 2022, 15:38

Ive finally put temporary engine in. Now, after remedying countless coolant leaks, have now seen a small ATF drip coming from the auto transmission....

14 Replies

888 Views

Last post by maxstu
27 Jan 2022, 18:30
Borrow or hire a Solex 34 pict 4 carb?

Last post by Mona « 27 Jan 2022, 17:59

by Mona » 27 Jan 2022, 17:59

Hi All,

It looks like I will be getting my carb rebuilt, and wondered if anyone has a working Solex 34 pict 4 carb to borrow or hire for 2 months?...

0 Replies

1298 Views

Last post by Mona
27 Jan 2022, 17:59
Early coolant pipe needed

Last post by Donald360 « 27 Jan 2022, 12:56
Replies: 3
by Donald360 » 16 Jan 2022, 21:36

Hi

I'm trying to get hold of a replacement for a very rusty and scabby metal coolant pipe for my 1985 1.9DG WBX. It is the one highlighted in this...

3 Replies

672 Views

Last post by Donald360
27 Jan 2022, 12:56
1.9dg waterjacket seal replacement mechanic in SE England

Last post by kentishvanman « 26 Jan 2022, 20:38
Replies: 13
by M13esy » 18 Jan 2022, 16:21

Hi,
I have a 1.9dg 1989 need to replace the seals on the waterjacket can’t find anyone who wants to do it only want to sell a recon engine,I would...

13 Replies

1097 Views

Last post by kentishvanman
26 Jan 2022, 20:38
Brake Drum Temperatures

Last post by steveo9007 « 24 Jan 2022, 19:20
Replies: 31
by MagicWagon » 30 Jul 2019, 06:56
1

2

3
To cut a long story short, I've had most things replaced on my rear brakes after MOT failure, and after several attempts by the garage to fit the...
31 Replies

5442 Views

Last post by steveo9007
24 Jan 2022, 19:20
Big bore barrel & piston kit

Last post by Dueller « 23 Jan 2022, 12:32
Replies: 3
by audiquattro » 22 Jan 2022, 09:35

I’m rebuilding the top end of my DG 1.9 engine due to burning oil & possible coolant leak.
Has anybody fitted this kit?...

3 Replies

461 Views

Last post by Dueller
23 Jan 2022, 12:32
Power steering pipes

Last post by R0B « 23 Jan 2022, 11:37
Replies: 3
by Mawsy » 23 Jan 2022, 11:24

Hi all, just put my 1989 Caravell 1.9 fuel injected through MOT and decided to have a good clean underneath, got a bit too vigorous with scraper and...

3 Replies

323 Views

Last post by R0B
23 Jan 2022, 11:37
Rear Tinware

Last post by maxstu « 21 Jan 2022, 17:20
Replies: 4
by maxstu » 21 Jan 2022, 14:54

Cant get 3 out of 4 to tighten.
Any tips?

Regards
Stuart

4 Replies

365 Views

Last post by maxstu
21 Jan 2022, 17:20
Splitting Engine For Auto Box

Last post by maxstu « 19 Jan 2022, 18:16
Replies: 7
by maxstu » 17 Jan 2022, 11:07

Im ready to remove DJ 2.1 engine leaving autobox in place.
Three questions....
1/ Haynes manual reads (solely for autos) to disconnect throttle...

7 Replies

899 Views

Last post by maxstu
19 Jan 2022, 18:16
2.1DJ Oil Cooler

Last post by maxstu « 18 Jan 2022, 21:22
Replies: 24
by maxstu » 13 Jan 2022, 14:24
1

2
Ive decided not to put this on the temporary DG1900 lm using for now. I will use the Digijet system though. Any issues?

Also, pulled the top from...
24 Replies

1266 Views

Last post by maxstu
18 Jan 2022, 21:22
4 speed gearbox whine

Last post by Banzai « 17 Jan 2022, 10:48
Replies: 5
by Banzai » 27 Sep 2020, 07:32

Hi all,

I’m a new T25 (1.9DG 4spd manual) owner and I’m working through the to do list on the van.

One of the issues I wanted to try to address...

5 Replies

887 Views

Last post by Banzai
17 Jan 2022, 10:48
Do I need a new flywheel?

Last post by bigherb « 16 Jan 2022, 22:03
Replies: 5
by Donald360 » 14 Jan 2022, 17:20

I have a new clutch kit, endfloat shims, oil seal, spigot bearing and felt washer. Looking for advice on whether this flywheel is still ok or should...

5 Replies

764 Views

Last post by bigherb
16 Jan 2022, 22:03
Blanking off the radiator

Last post by garyd « 16 Jan 2022, 16:10
Replies: 5
by syncroandy » 01 Dec 2021, 23:04

Today I was out and about in my Kombi to which I've recently fitted a new Hella rad, and I noticed it wasn't managing to get up to operating...

5 Replies

1349 Views

Last post by garyd
16 Jan 2022, 16:10
Vw tools

Last post by davidoft1 « 16 Jan 2022, 10:30
Replies: 6
by Bryce » 10 Jan 2022, 12:48

Just wondering if everyone uses the specialised tools when working on their vans.

I need to remove my fuel pump and seen I need tool 2086a (£150!)...

6 Replies

809 Views

Last post by davidoft1
16 Jan 2022, 10:30
Digijet Plenum On An Early DG.

Last post by maxstu « 15 Jan 2022, 17:40
Replies: 3
by maxstu » 14 Jan 2022, 14:34

The engine mounting lugs are wider on later engines to fit a Digi plenum. Early engine have more less wide lugs. So the studs dont come out far...

3 Replies

307 Views

Last post by maxstu
15 Jan 2022, 17:40
Crankshaft End Play Question

Last post by maxstu « 14 Jan 2022, 13:04
Replies: 14
by maxstu » 10 Jan 2022, 22:15

Prepping an early 1.9 DG as a temporary replacement while rebuilding my DJ 2.1.
Pulley end, lve re-inserted the oil thrower washer and knocked in...

14 Replies

1774 Views

Last post by maxstu
14 Jan 2022, 13:04
HT leads for 1600 CT engine

Last post by Mona « 13 Jan 2022, 08:55
Replies: 2
by Mona » 08 Jan 2022, 15:56

Hi All,

I need some HT leads for my 1600 CT engine, but all the sets I can find mention 1700 and over, or a CU engine. Would these fit my CT?...

2 Replies

307 Views

Last post by Mona
13 Jan 2022, 08:55
Air cooled engine rebuild

Last post by Dueller « 11 Jan 2022, 08:42
Replies: 1
by wuddub » 03 Jan 2022, 21:09

Can anyone recommend a quality engine rebuilder locally nr sheffield. I have a 2l cu air cooled engine I want rebuilding to a good stock standard....

1 Replies

336 Views

Last post by Dueller
11 Jan 2022, 08:42
Drive Flange worn (5 speed, DG, 86)

Last post by Disco Denbow « 10 Jan 2022, 08:30
Replies: 3
by Disco Denbow » 10 Jan 2022, 07:28

So having just finished restoring and repairing the swing arms, new bearings etc and replacing the drive shafts (old ones were so worn inside the...

3 Replies

403 Views

Last post by Disco Denbow
10 Jan 2022, 08:30
Oilite starter bush - looking for an explanation....

Last post by Aidan « 06 Jan 2022, 10:09
Replies: 31
by Bigface » 20 Dec 2021, 09:56
1

2

3
Hi all,
Having had the GB and flywheel off to replace a crank seal/reshim the endfloat and now rebuilt I'm now just getting a 'click' on turning the...
31 Replies

3089 Views

Last post by Aidan
06 Jan 2022, 10:09
Temperature

Last post by Rosie n' Jim « 05 Jan 2022, 07:03
Replies: 5
by Michael4 » 04 Jan 2022, 09:12

I have a newish temp sender that appears to show a higher temp than the old one (when it was working).

It now sits noticeably right of centre.

My...

5 Replies

685 Views

Last post by Rosie n' Jim
05 Jan 2022, 07:03
2nd gear issues

Last post by Giz « 29 Dec 2021, 16:15
Replies: 2
by Giz » 29 Dec 2021, 10:17

Hi,

I've got an issue with my 5 speed box..second gear, the van
already had the problem when I bought it a few months ago.

I can change from 1st...

2 Replies

367 Views

Last post by Giz
29 Dec 2021, 16:15
A few jx questions

Last post by clift_d « 29 Dec 2021, 12:39
Replies: 5
by Bryce » 29 Dec 2021, 09:35

Me again,

Just had a few questions about my jx engine and replacing the fuel hoses/filter and a few other bits.

I think the pipe diameter coming...

5 Replies

530 Views

Last post by clift_d
29 Dec 2021, 12:39
Drla40 Dells

Last post by BillyBrick « 28 Dec 2021, 20:59

by BillyBrick » 28 Dec 2021, 20:59

Hey folks, I picked up a refurbished pair of these carbs and I am keen to get them on my 2.0 l :D

Firstly…. Anyone of you by any chance have a pdf...

0 Replies

1408 Views

Last post by BillyBrick
28 Dec 2021, 20:59
Where to get carb rebuilt

Last post by Mona « 23 Dec 2021, 23:23
Replies: 3
by Mona » 20 Dec 2021, 18:14

Hi all,

Can anyone recommend a company or person to rebuild a Solex 34 pict 4 carb?

Thanks

Pete

3 Replies

478 Views

Last post by Mona
23 Dec 2021, 23:23
Engine cutting out when slowing down

Last post by jrt « 23 Dec 2021, 22:17
Replies: 2
by Everycloud » 23 Dec 2021, 14:42

Hi,
I've got a 1.9 water cooled, 1986 T25. Recently had new alternator, battery and starter motor, she's been sat for about a month or so and taken...

2 Replies

360 Views

Last post by jrt
23 Dec 2021, 22:17
Smokin'

Last post by Brick « 22 Dec 2021, 09:38
Replies: 4
by Spailpin Fanach » 18 Dec 2021, 10:07

Saoirse, my 1989 van, has, I suspect, taken up smoking in her old age. She's very crafty about it though and I never actually see her at it. Even...

4 Replies

742 Views

Last post by Brick
22 Dec 2021, 09:38
E10 PETROL THREADS

Last post by SyncroMatt « 19 Dec 2021, 10:11
Replies: 77
by Elsaetka » 09 Jun 2020, 17:56
1

2

3

4

5

6
I had a news article pop up on my phone stating that the current petrol sold at the moment (E5), will in a few years change to a type named E10....
77 Replies

20932 Views

Last post by SyncroMatt
19 Dec 2021, 10:11
Tricky off side brake? Problem

Last post by TONYT25T25 « 17 Dec 2021, 21:14
Replies: 3
by waltraud » 27 Dec 2015, 20:36

Dear all

Happy Christmas, I hope Santa was kind and more importantly you've had some peace!
I've got an irritating and possibly dangerous issue....

3 Replies

1271 Views

Last post by TONYT25T25
17 Dec 2021, 21:14

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