T25 Alternative Engine Forum

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The good old engine debate....

Last post by mrhutch « 18 Nov 2020, 11:33
Replies: 31
by Jarvo » 09 Nov 2020, 20:16
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Evening all,

I have tried to read as much as I can about replacing my T25 engine. Most of the posts I read tend to be a few years old, so I thought...
31 Replies

29682 Views

Last post by mrhutch
18 Nov 2020, 11:33
B reg petrol panel van to aaz temperature wiring

Last post by Aidan « 17 Nov 2020, 20:38
Replies: 1
by sefibili » 17 Nov 2020, 05:54

Hello, can anyone help with the temp sensor wiring in my early 84 b reg panel? ive put an aaz in my early b reg and its not got 2 round white 7 ish...

1 Replies

2095 Views

Last post by Aidan
17 Nov 2020, 20:38
Importing a Turbo WBX to the EU

Last post by silverbullet « 13 Nov 2020, 09:22
Replies: 4
by 90Multivan » 12 Nov 2020, 20:24

Hello All,

I'm rebuilding my 2.1 MV engine and debating weather to add a turbo kit....or use DJ pistons. To add to the criteria, I'm planning long...

4 Replies

3436 Views

Last post by silverbullet
13 Nov 2020, 09:22
1y service manual/ diagrams

Last post by rikpal « 09 Nov 2020, 04:45
Replies: 2
by rikpal » 07 Nov 2020, 10:52

Hi
I have checked wiki and the tech forum, but nothing showing.
Looking to diagnose an oil leak plus look at timing , so does anyone have a copy of a...

2 Replies

2859 Views

Last post by rikpal
09 Nov 2020, 04:45
1y service manual/ diagrams

Last post by rikpal « 07 Nov 2020, 10:33

by rikpal » 07 Nov 2020, 10:33

Hi
I have checked wiki and the tech forum, but nothing showing.
Looking to diagnose an oil leak plus look at timing , so does anyone have a copy of a...

0 Replies

4302 Views

Last post by rikpal
07 Nov 2020, 10:33
AAZ cold start + overheating

Last post by chalkywoods « 02 Nov 2020, 18:55
Replies: 3
by chalkywoods » 25 Oct 2020, 18:46

I bought my T25 in July and have been doing a fair amount of work on him since then. He started as an Aircooled in 1981 but has had an AAZ put in...

3 Replies

3558 Views

Last post by chalkywoods
02 Nov 2020, 18:55
EOBD and other problems on 1.9 AGR TDI

Last post by peterboat « 28 Oct 2020, 20:39
Replies: 2
by peterboat » 20 Oct 2020, 19:26

So I did the engine swop and decided for cost and easy installation to keep the JX KKK14 turbo so I decide to fit the EOBD port next to the ECU...

2 Replies

2365 Views

Last post by peterboat
28 Oct 2020, 20:39
1.8T Clocks

Last post by Sidyboy75 « 06 Oct 2020, 13:46
Replies: 2
by Sidyboy75 » 06 Oct 2020, 12:15

Hi, I’ve taken on a bit of an unfinished project, a T25 with a 1.8T AGU engine. It is running, but none of the original clocks or gauges work.

Can...

2 Replies

2410 Views

Last post by Sidyboy75
06 Oct 2020, 13:46
Any 1.8 20v Turbo build threads?

Last post by Da dan « 05 Oct 2020, 21:07
Replies: 3
by booted » 30 Sep 2020, 16:50

I'm searching for any build threads for fitting a 1.8 20v Turbo engine, most of the info I have found so far has been not a lot of help as photos...

3 Replies

2784 Views

Last post by Da dan
05 Oct 2020, 21:07
Garage for Subaru conversion in Manchester or North West?

Last post by Jarvo « 03 Oct 2020, 20:41
Replies: 9
by neal.andrews » 13 Sep 2017, 09:00

Hi guys

I'm struggling to find a garage or mechanic in or near(ish) Manchester to swap my 1.9DG for a Subaru EJ20 n/a.

Can anyone help with...

9 Replies

9366 Views

Last post by Jarvo
03 Oct 2020, 20:41
adding a turbo to aef conversion?

Last post by colinthefox « 29 Sep 2020, 18:25
Replies: 3
by saviogimmi » 29 Sep 2020, 10:19

Has anyone done this? Had an aef in my van for years and would just like an extra push up hills and overtaking. would the jx mainifold and turbo...

3 Replies

3150 Views

Last post by colinthefox
29 Sep 2020, 18:25
Petrol to diesel

Last post by davidoft1 « 27 Sep 2020, 17:18
Replies: 4
by roonstar » 17 Sep 2020, 17:00

Guys I'm having a moment.
So 1.9 aef engine fitted into gearbox I've came to fit the engine bars and on lhs I've bolted engine bar to from of the leg...

4 Replies

2686 Views

Last post by davidoft1
27 Sep 2020, 17:18
Syncro JX to AFN mTDi swap

Last post by no1owl1980 « 25 Sep 2020, 06:48
Replies: 33
by NickBab » 21 Sep 2015, 19:22
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Hi

As some of you may know I had an unfortunate luck of blowing the head gasket on my JX engine on the way to Busfest. A little embarrassing turning...
33 Replies

50608 Views

Last post by no1owl1980
25 Sep 2020, 06:48
Tuning mTdi AFN recommendations

Last post by siwalker93 « 21 Sep 2020, 15:05

by siwalker93 » 21 Sep 2020, 15:05

I have a mTDI AFN from a '98 passat fitted in my panel bus (not by me), it has a mechanical pump from a Kia Sedona 2.9 and the original turbo (I...

0 Replies

3933 Views

Last post by siwalker93
21 Sep 2020, 15:05
Van running to hot

Last post by clone123 « 18 Sep 2020, 20:57
Replies: 8
by clone123 » 16 Sep 2020, 17:13

Hi
All I no this will have been discussed on here a few times but for the life of me I can't find any links so if one of you kind people can point...

8 Replies

3528 Views

Last post by clone123
18 Sep 2020, 20:57
Subaru Impreza WRX 2.0lt Turbo Conversion

Last post by Liamhammond « 16 Sep 2020, 10:30

by Liamhammond » 16 Sep 2020, 10:30

Hi Forum,

After reading numerous posts and much deliberation, I decided to take the plunge and swap out my old waterboxer for a Subaru Engine. I...

0 Replies

3558 Views

Last post by Liamhammond
16 Sep 2020, 10:30
Throttle tensioner/cable holding bracket

Last post by docklad « 13 Sep 2020, 17:41
Replies: 3
by docklad » 13 Sep 2020, 12:12

Long time no speak folks. Looking to purchase or make a replacement. Does it have a name? Missed you

3 Replies

2552 Views

Last post by docklad
13 Sep 2020, 17:41
Subaru EJ25 Connecting a VW Revcounter aaarrrggghh

Last post by pkrboo « 09 Sep 2020, 21:22
Replies: 27
by irishkeet » 08 Oct 2016, 17:15
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Hello

Ok been reading the forum/wiki for ages and Im still a bit lost. My van is an 86 with a scooby EJ25. I popped in a complete later dash today...
27 Replies

20101 Views

Last post by pkrboo
09 Sep 2020, 21:22
Rotate oil cooler?

Last post by Mark S « 05 Sep 2020, 16:17
Replies: 2
by Mark S » 03 Sep 2020, 13:37

1.9TD (AAZ). As one of the early AAZ 'pioneers', I have just realised (after 17 years) that my oil cooler (sandwich device between block and oil...

2 Replies

2690 Views

Last post by Mark S
05 Sep 2020, 16:17
AAZ intercooler

Last post by Golding « 03 Sep 2020, 20:49
Replies: 8
by halfbakedpixels » 22 Nov 2013, 20:59

My T25 has got an AAZ fitted and I'm thinking of fitting an intercooler. Has anyone got any experience on fitting one in a T25 engine bay.
I've...

8 Replies

11877 Views

Last post by Golding
03 Sep 2020, 20:49
jx to dj ?

Last post by silverbullet « 02 Sep 2020, 08:01
Replies: 2
by Lio » 02 Sep 2020, 07:32

Hello,
I understand this not really an alternative engine swap as it is still t3 engine, but I am thinking of exchanging my td JX engine from 1985...

2 Replies

2337 Views

Last post by silverbullet
02 Sep 2020, 08:01
2.5 V6 TDI

Last post by syncroandy « 24 Aug 2020, 12:08
Replies: 8
by ollie.rostoff » 28 Jul 2020, 21:17

Evening all,

This is my 1st post as I’m a newbie, I hoping I can get some advice.

On Saturday I purchased an F reg T25 which has been converted to...

8 Replies

5330 Views

Last post by syncroandy
24 Aug 2020, 12:08
Polo bodge

Last post by glennyboy2 « 16 Aug 2020, 17:21
Replies: 4
by glennyboy2 » 16 Aug 2020, 02:59

Just come back to the fold after purchasing a Leisuredrive Hightop retirement project.Being delivered today. Has had the original petrol engine...

4 Replies

2693 Views

Last post by glennyboy2
16 Aug 2020, 17:21
Question.. exhaust manifold

Last post by HarryMann « 11 Aug 2020, 12:46
Replies: 4
by HarryMann » 10 Aug 2020, 11:06

Anyone recognise this downpipe? Is it 1.6 NA Diesel, CS ? Thanks

4 Replies

2956 Views

Last post by HarryMann
11 Aug 2020, 12:46
To flip or not to flip

Last post by silverbullet « 03 Aug 2020, 17:41
Replies: 1
by martin83 » 03 Aug 2020, 14:29

Hi all, I'm currently running my van with 1.9m-tdi and 5 speed (ass i think) gearbox with very expensive taller diff fitted for the diesel engine....

1 Replies

2190 Views

Last post by silverbullet
03 Aug 2020, 17:41
1.9 tdi aaz idling

Last post by marc « 23 Jul 2020, 20:14
Replies: 2
by marc » 21 Jul 2020, 14:40

I have a 1986 T25 with an1.9 AAZ engine coversion and Bosch VE diesel pump. It runs fine starts well but the idling speed once set either increases...

2 Replies

2715 Views

Last post by marc
23 Jul 2020, 20:14
clutch

Last post by Aidan « 22 Jul 2020, 18:47
Replies: 2
by shaunyp » 22 Jul 2020, 10:42

Hi all, so, i have just finished fitting a EJ20 subaru engine into my t25 and paired it to the original DG gearbox, my problem now is that when i...

2 Replies

2077 Views

Last post by Aidan
22 Jul 2020, 18:47
Subaru engine induction pipework

Last post by syncroandy « 17 Jul 2020, 19:54
Replies: 2
by mshaw1980 » 04 Jul 2020, 16:50

Hello

So due to the noise of induction when engine is at approx 3-4k rpm when under load up hills the induction noise is horrendous. So have bought...

2 Replies

2784 Views

Last post by syncroandy
17 Jul 2020, 19:54
1.9aef to 1.8 8v

Last post by T25nelly « 13 Jul 2020, 15:31
Replies: 3
by T25nelly » 13 Jul 2020, 10:40

Hi everyone i own a camper that has been fitted with a 1.9aef unfortunately the engine seized solid while driving i might have the chance to get a...

3 Replies

2464 Views

Last post by T25nelly
13 Jul 2020, 15:31
1Y Injection Pump help!

Last post by colinthefox « 06 Jul 2020, 21:59
Replies: 6
by The Hairy Camper » 05 Jul 2020, 17:49

Hi everyone, I've managed to recently swap a 1Y engine into my van. Engine will start for roughly 10-20 seconds (and will rev) but cuts out after...

6 Replies

4010 Views

Last post by colinthefox
06 Jul 2020, 21:59
Subaru exhaust.. trial fit

Last post by Wilkeasy « 05 Jul 2020, 19:32
Replies: 11
by matt brighton » 01 Feb 2019, 16:38

Hi

Prices of a bespoke proper system are staggering .

I initially fitted a gsxr 1100 can with lambada to get me going - and I'm pleased with how it...

11 Replies

6770 Views

Last post by Wilkeasy
05 Jul 2020, 19:32
High Oil Pressure

Last post by muttleypup « 29 Jun 2020, 21:39
Replies: 10
by muttleypup » 27 May 2020, 17:55

Oil pressure has suddenly risen and will (indicated on gauge) peak at 100psi+ cold / 80psi hot under load/high revs. Idle pressure when hot is approx...

10 Replies

6620 Views

Last post by muttleypup
29 Jun 2020, 21:39
1.9AEF Crank seal failure

Last post by Drover « 29 Jun 2020, 20:53
Replies: 2
by Drover » 29 Jun 2020, 09:10

Looking for some advice please. Replaced my 1.7D ky for a 1.9D AEF. The conversion went well and van driving great. problem has been two blown...

2 Replies

2180 Views

Last post by Drover
29 Jun 2020, 20:53
AGG Oil Leak Advice

Last post by MidLifeCrisis « 28 Jun 2020, 10:44
Replies: 2
by MidLifeCrisis » 27 Jun 2020, 20:50

I have an oil leak from the below location;
(pic is not my engine - stole image from interweb - but it is identical arrangement)

Is this the oil...

2 Replies

2218 Views

Last post by MidLifeCrisis
28 Jun 2020, 10:44
1Y Injection Pump Wiring

Last post by Kombilove « 21 Jun 2020, 10:53
Replies: 17
by The Hairy Camper » 06 Jun 2020, 12:22
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2
Hi everyone, I know this has been asked before on the forums, but I'm having trouble getting the 1Y engine I've fitted to start up.

It's a Bosch...
17 Replies

7798 Views

Last post by Kombilove
21 Jun 2020, 10:53
Oil in turbo and exhaust

Last post by clone123 « 21 Jun 2020, 10:46
Replies: 20
by clone123 » 03 May 2020, 10:01
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2
Hi guys ever come across this I done a conversion a few years back with a 1y engine and used all JX parts had an oil leak on the turbo so replace all...
20 Replies

10754 Views

Last post by clone123
21 Jun 2020, 10:46
Mpg average on an AGG 2.0

Last post by silverbullet « 18 Jun 2020, 17:24
Replies: 9
by Da dan » 26 Jul 2019, 16:14

As said what are people seeing who have put one in? At different speeds to? Thanks

Sent from my iPhone using Tapatalk

9 Replies

6077 Views

Last post by silverbullet
18 Jun 2020, 17:24
TDi Turbo Drain Torque

Last post by badgerfax « 16 Jun 2020, 19:14
Replies: 2
by badgerfax » 16 Jun 2020, 09:27

Hi All
I have a Tdi sump on my gti conversion
The sump has a blank plate where the oil drain from the turbo would have gone
I have just replaced with...

2 Replies

2462 Views

Last post by badgerfax
16 Jun 2020, 19:14
AAZ/ABL injector fuel lines

Last post by Simon Baxter « 12 Jun 2020, 08:20
Replies: 4
by kevin930 » 25 May 2020, 16:31

Hi guys
I have a fractured AAZ injector fuel line to cylinder no:2 and am finding a replacement really hard to source. I have come across a set for a...

4 Replies

3189 Views

Last post by Simon Baxter
12 Jun 2020, 08:20
Oil pickup + pump

Last post by ZsZ « 10 Jun 2020, 07:09
Replies: 3
by Bobreoc » 09 Jun 2020, 16:06

Hi.

When converting from jx to ahu or similar, do you have to swap the oil pick up and or pump? If so, why?

Thank you

3 Replies

2436 Views

Last post by ZsZ
10 Jun 2020, 07:09
1Y Head Gasket Advice

Last post by The Hairy Camper « 08 Jun 2020, 20:38
Replies: 17
by The Hairy Camper » 08 Jun 2020, 11:38
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2
Hi people, thanks for the help of forum members on another thread (and pm's) I managed to get my 1Y engine to start up yesterday.

Bad news is, I'm...
17 Replies

7905 Views

Last post by The Hairy Camper
08 Jun 2020, 20:38
White smoke.... help

Last post by Bobreoc « 01 Jun 2020, 17:06
Replies: 5
by Bobreoc » 29 May 2020, 08:41

Morning all.

I had a 1z running as a mtdi. The engine was toast when the crank pulley let go, I struggled to source a replacement and ended up...

5 Replies

9912 Views

Last post by Bobreoc
01 Jun 2020, 17:06
AAZ (1.9td) engine with JX (1.6) pump

Last post by Aidan « 22 May 2020, 18:09
Replies: 10
by Tommy000 » 21 May 2020, 13:13

I have managed to shear off another (3rd one) injection pipe, from pump to injector, and through many calls and some research, have found that my...

10 Replies

6093 Views

Last post by Aidan
22 May 2020, 18:09
AAZ Diesel pump slight leak

Last post by Al Housman « 27 Apr 2020, 07:38

by Al Housman » 27 Apr 2020, 07:38

So the truck has been laid up for about a month having a bit of rare TLC. Started it up to get the oil moving prior to an oil change and let it idle...

0 Replies

2339 Views

Last post by Al Housman
27 Apr 2020, 07:38
Recovered home

Last post by Bobreoc « 20 Apr 2020, 05:39
Replies: 16
by Bobreoc » 19 Jan 2020, 19:23
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2
Not a great Sunday.

Had a lovely day up elan valley until I broke down on the way home, it’s doka with a 1z conversion. The van was running really...
16 Replies

7895 Views

Last post by Bobreoc
20 Apr 2020, 05:39
Help please with oil level!

Last post by ajsimmo « 18 Apr 2020, 14:56
Replies: 1
by jonnyoffcas79 » 18 Apr 2020, 08:12

Morning all hope you and your families are well! I have changed my engine to the 1.9 1y none turbo with 1.6 sump, I don’t have the right dipstick so...

1 Replies

1771 Views

Last post by ajsimmo
18 Apr 2020, 14:56
How much oil?

Last post by gary1998 « 17 Apr 2020, 10:43
Replies: 1
by jonnyoffcas79 » 17 Apr 2020, 09:07

Hi all it’s been a while, hope everyone and their families are well!. I have a 1.9 golf engine in my doka with the 1.6 sump, unfortunately I do not...

1 Replies

1932 Views

Last post by gary1998
17 Apr 2020, 10:43
Subaru EJ20 Induction Noise

Last post by mshaw1980 « 14 Apr 2020, 21:51
Replies: 4
by mshaw1980 » 13 Apr 2020, 07:51

Hi all

When my subaru engined van is under load at about 3500 to 4000 rpm the induction noise is horrible. Its like the metal in the rear vents...

4 Replies

4290 Views

Last post by mshaw1980
14 Apr 2020, 21:51
Dipstick Mod Advice

Last post by The Hairy Camper « 12 Apr 2020, 18:39
Replies: 1
by The Hairy Camper » 08 Apr 2020, 18:58

Need some advice on a 1Y Dipstick Mod.
I was looking at this post a while back and wanted to do something similar:
onclick=...

1 Replies

2082 Views

Last post by The Hairy Camper
12 Apr 2020, 18:39
Longditudal belt set up.

Last post by axeman « 11 Apr 2020, 16:21
Replies: 1
by axeman » 09 Apr 2020, 06:03

Hi all I have an aeb engine from my a4 which has a/c and p/s which I need to delite it also has an idle pully that the viscous fan is conected too....

1 Replies

1818 Views

Last post by axeman
11 Apr 2020, 16:21

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