Changed the gearbox oil in the 2.6 at last

Big lumps of metals and spanners.

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silverbullet
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Changed the gearbox oil in the 2.6 at last

Post by silverbullet »

It needed doing:
1.because 1-2 and 2-3 were poor when cold and less than good when hot.
2. Despite having a full VWSA service history up to 2003, I was worried about how much oil was left inside.
The drain plug was a bit tight, but I used a tried and tested method. Apply only hand pressure to the jack and it works a treat:
scissor jack to loosen drain plug.JPG
Quite a decent quantity of dark bronze-coloured oil in the pan, and this on the plug:
2.6 gearboxdrain plug.JPG
Not too much fir but those two chunks are the tips of synchro-hub teeth :shock: Could be worse, I guess.
I refilled using the "oil enema" technique :lol: 2 foot of garden hose and a funnel. Magic. It got to 3.7 litres then started to drip, so I quickly jacket the offside of the van and got it up to 4 litres. Filling plug in sharpish and clear up. How much oil did I drain out? 3 litres - just.
Went for a spin around the block, much better, even from cold. 1-2 still needs respect but it's done 120k of hard mileage in 15 years.
When I got back home, I emptied out the tools, oil barrel etc and noticed something. I looked again. £$^&*(@>!
GL4, but EP90! I was so chuffed with the price I got on 25litres I hadn't noticed...Well it's one side of 75-90 and it drives OK, so we'll see what it's like in the winter - if it hasn't come out by then for some attention and improvement of the "limited" variety.
1985 Oettinger 3.2 Caravelle RHD syncro twin slider. SA Microbus bumpers, duplex winch system, ARC 7X15 period alloys

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ermie571
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Re: Changed the gearbox oil in the 2.6 at last

Post by ermie571 »

oooooooo you gonna leave the wrong stuff in your lovely SA??

You naughty boy!!

get that stuff out, and the right stuff in!!!

Em
xx
2.1 DJ 1990 Caravelle (died and gone to heaven)
2.0 AGG (1997 ish) 1984 transporter LPG

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Re: Changed the gearbox oil in the 2.6 at last

Post by toomanytoys »

90 will be fine... be gentle when its cold.... :wink:

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Re: Changed the gearbox oil in the 2.6 at last

Post by Aidan »

Plugs ok, but I think thems bits of fourth or fifth gear teeth, put in some gl4 75w/90 before winter and drive with a modicum of gentility

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Re: Changed the gearbox oil in the 2.6 at last

Post by silverbullet »

I've kept the two bits of shrapnel - I'll post them to you, Aidan for further analysis! I do treat the 'box with respect and as it does a lot of "hot" motorway cruising in 5th with a 4-mile warm-up, I thought that 90 grade would be ok. Better than running around with it 3/4 full of degraded and contaminated lapping paste...
Still a ruddy daft mistake though :oops: There's enough for 5 more fills!
I should be able to use it up on the fleet :lol:
1985 Oettinger 3.2 Caravelle RHD syncro twin slider. SA Microbus bumpers, duplex winch system, ARC 7X15 period alloys

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