New clutch with new engine?

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ryoc
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New clutch with new engine?

Post by ryoc »

I am having a replacement engine fitted into my 1990 2.1 auto Caravelle next week. It has done 103,000 miles, would it be a good idea to change the clutch (or anything else) while the motor is out? Thanks - Paul :D
Last edited by ryoc on 21 Jun 2008, 23:26, edited 1 time in total.

grenjs
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Re: New clutch with new engine?

Post by grenjs »

ryoc wrote:I am having a replacement engine fitted into my 1990 2.1 auto Caravelle next week. It has done 103,000 miles, would be a good idea to change the clutch (or anything else) while the motor is out? Thanks - Paul :D

It would be false economy not to do it. Pressure plate, centre plate and thrust bearing (all supplied as part of a Clutch kit).
Grenjs
1989 Karmann Gipsy 1.9 TDi
Karmann Coachbuilts Website: http://www.karmann-coachbuilts.com

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toomanytoys
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Post by toomanytoys »

and ensure the bearing release arms are nice and rounded rather than flat with wear... fit a new waterpump too....

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Post by grenjs »

toomanytoys wrote: fit a new waterpump too....

Definitely - good shout toomanytoys.

Water pump is almost 'impossible' to get to with the engine in-situ. I replaced the water pump and the water pump bolts with stainless steel bolts to be on the safe side.
Grenjs
1989 Karmann Gipsy 1.9 TDi
Karmann Coachbuilts Website: http://www.karmann-coachbuilts.com

grenjs
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Post by grenjs »

Thought you'd like to see these...

Before...
[img:800:600]http://s136500617.websitehome.co.uk/her ... ct0014.jpg[/img]

Out..
[img:699:799]http://s136500617.websitehome.co.uk/her ... ct0035.jpg[/img]

Out..
[img:800:600]http://s136500617.websitehome.co.uk/her ... ct0038.jpg[/img]

New Water Pump..
[img:800:466]http://s136500617.websitehome.co.uk/her ... ct0154.jpg[/img]

New Pump fitted..
[img:800:600]http://s136500617.websitehome.co.uk/her ... ct0155.jpg[/img]

Almost there..
[img:800:600]http://s136500617.websitehome.co.uk/her ... ct0171.jpg[/img]

Finished..
[img:800:1066]http://s136500617.websitehome.co.uk/her ... ct0181.jpg[/img]

Fitted and running..
[img:800:600]http://s136500617.websitehome.co.uk/her ... ct0194.jpg[/img]
Grenjs
1989 Karmann Gipsy 1.9 TDi
Karmann Coachbuilts Website: http://www.karmann-coachbuilts.com

syncrosimon
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Post by syncrosimon »

Nice to see a full set, air-con and power steering, very nice.
1991 16" DJ (sold)
2006 Subaru Outback 3.0R
2010 Yamaha Ténéré
2000 KTM LC400

grenjs
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Post by grenjs »

syncrosimon wrote:Nice to see a full set, air-con and power steering, very nice.

Thanks. American spec Westy, so all the bells and whistles.
More photo's here (but not of the engine rebuild, which I have to post).

http://s136500617.websitehome.co.uk/her ... photos.htm
Grenjs
1989 Karmann Gipsy 1.9 TDi
Karmann Coachbuilts Website: http://www.karmann-coachbuilts.com

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Post by syncrosimon »

Is the pipework between the waterpump and the oil cooler a new one?? Is that hymolar blue on the joins??
1991 16" DJ (sold)
2006 Subaru Outback 3.0R
2010 Yamaha Ténéré
2000 KTM LC400

grenjs
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Post by grenjs »

syncrosimon wrote:Is the pipework between the waterpump and the oil cooler a new one??

No. The old pipe was in remarkably good condition, so cleaned it up, painted and refitted.

syncrosimon wrote:Is that hymolar blue on the joins??

Yes - well spotted that man!! I've been using Hylomar on engines since the mid 1980's and would throughly recommend it to everyone. The genuine Hylomar is made under license from Rolls Royce. It can be used on all joints and pipes. It's never let me down.
Grenjs
1989 Karmann Gipsy 1.9 TDi
Karmann Coachbuilts Website: http://www.karmann-coachbuilts.com

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Mocki
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Post by Mocki »

new clutch on a auto?
Steve
tel / txt O7947-137911
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grenjs
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Post by grenjs »

Mocki wrote:new clutch on a auto?

:lol: :lol: :lol:

Ooops!!!

:oops:
Grenjs
1989 Karmann Gipsy 1.9 TDi
Karmann Coachbuilts Website: http://www.karmann-coachbuilts.com

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ryoc
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Post by ryoc »

Thanks for the replies. Nice pics... It is an auto box, Is there some sort of clutch mechanism? I am never sure if it is ok to leave it in drive position when stationary, so I put it neutral to be on the safe side.

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Mocki
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Post by Mocki »

you dont have a clutch, you have a torque convertor.
click here
Steve
tel / txt O7947-137911
👀
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1989 2.1LpgWBX HiTop Leisuredrive Camper
1988 2.1 Auto Caravelle TS TinTop Camper 
 

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toomanytoys
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Post by toomanytoys »

:lol: :lol: :lol: :lol: :lol: :lol:
well spotted Mr M..

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ryoc
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Post by ryoc »

Very interesting to see how the torque converter works. Thanks for the link and info etc.

Cheers - Paul :D

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