1.9td manifold inlet

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Chilla
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1.9td manifold inlet

Post by Chilla »

Quick question-
having installed and run up my 1.9td engine Im left with a small pipe that comes off the intake on top of the inlet manifold. This is obviously a breather of some sort but im a bit perplexed as to where I should stick it..........easy now!
the pipe is obviously "charged" by the turbo so Ive doubled it back and wrapped a cable tie around it for now. Any idea where it goes?
thanks in advance

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ELVIS
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Post by ELVIS »

it goes to the top of the injector pump . IIRC is provides 'positive pressure' to top of diaphragm.( and if fitted with a 1.6 pin provides more fuel as pressure increases)

Chilla
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Post by Chilla »

Thanks Elvis

I've turbo'd a 1Y (n/a) engine and used the pump from that engine. There doesn't seem to be anywhere to plug the pipe into on the pump.....any ideas?
thanks

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ELVIS
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Post by ELVIS »

getting out of me depth now as not a mechanic.
applying a bit of common i would say to but a small bolt in the end and use a small jubilee clip to secure it - leave it open and you will lose pressure that is meant for the engine - will be acting like a bleed valve costing you pressure.
how does it run ? did you have a shuftie at forums ? try www.vwdiesel.net - look at bottom half of front page of forum ( its canadian so top half is in french!) and surf the 'IDI engine' section. they might advise you on best pump etc

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Louey
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Post by Louey »

Chilla wrote:Thanks Elvis

I've turbo'd a 1Y (n/a) engine

how does that work, I didn't think you could do that. :?:
Louey

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ELVIS
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Post by ELVIS »

all those 'in the know' reckon its basically an AAZ without a turbo ie oil squirters under pistons , pistons and valves made out of composite metal to stand heat/increased forces applied etc .
obviously has a non turbo pump , the line is used to provide 'signal' to alter fuelling under incresed positive manifold pressure in a 1.6.
the shape of the AAZ aneroid pin means the fuelling is altered helluva lot less on a 1.9 under boost so maybe a 1.9 na pump wouldnt make too much difference.
this all could be a crock of "pooh" though but it is how i understand it!

Chilla
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Post by Chilla »

Louey- according to those more in the know than I on this forum the 1Y is basically the same as the AAZ except the 1Y has smaller diameter gudgeon pins.....yes you can do it seems to run fine so far.

Elvis- have doubled the pipe back on itself and applied a cable tie (tight) to stop pressure escaping engines running fine and pulls much better than my other syncro which has a 1.9DG fitted.....mind you the added weight of the camper conversion would probably play a part in it.
Thanks for the link by the way.

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Louey
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Post by Louey »

do you have instructions?? At this exact moment in time I should be concentrating on assignments, but sticking a turbo on my 1Y would be step forward.

Piccies would help too, not in a big hurry though :D
Louey

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Chilla
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Location: Cornwall

Post by Chilla »

Louey- I followed the instructions from the brickyard forum in converting a 1.6td to 1.9td (aaz). The only extra components I needed was an AAZ inlet manifold as the port shape on the 1.6td is slightly different and a longer turbo oil return pipe. Some sound advice on 80-90 forum came in handy too. If you have the 1.6td exhaust manifold, sump and oil pick up pipe the jobs quite straight forward.

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