Petrol Waterfall
Moderators: User administrators, Moderators
Petrol Waterfall
Was surprised to notice a massive leak of petrol today, but was even more surprised to then see it stop on its own.
1985 1.9L watercooled carburetted petrol engine, and the leak occurred when starting from cold (but in the afternoon on a warm day).
I'm thinking it can't be a leaky hose, as when it warmed up, it totally stopped. Not even a drip.
I didn't go under yet, but the source seems to be forwards of the engine, on the left (looking forward).
Could it be the carb overflow, due to it sticking?
1985 1.9L watercooled carburetted petrol engine, and the leak occurred when starting from cold (but in the afternoon on a warm day).
I'm thinking it can't be a leaky hose, as when it warmed up, it totally stopped. Not even a drip.
I didn't go under yet, but the source seems to be forwards of the engine, on the left (looking forward).
Could it be the carb overflow, due to it sticking?
-
TwinTurbo
- Registered user
- Posts: 546
- Joined: 04 Sep 2024, 03:49
- 80-90 Mem No: 17758
- Location: carlisle
Re: Petrol Waterfall
CArb's don't tend to haev overflows and the 2E3 does not as far as I am aware. the nedle valve in the float chamber should be sufficent to blcok the fuel from the mechanical pump.
You need to be inspecting hoses very carefully and idealy replacing with E10 compatible hose ASAP as the consequences of a leak can be devastating. ( I recent;y had an engine fire on another car and was very lucky )
You need to be inspecting hoses very carefully and idealy replacing with E10 compatible hose ASAP as the consequences of a leak can be devastating. ( I recent;y had an engine fire on another car and was very lucky )
TwinTurbo
1985 1.9 DG Caravelle Autohomes Karisma
1985 1.9 DG Caravelle Autohomes Karisma
Re: Petrol Waterfall
Thanks, good info. And thanks for the warning.
So if it can't be the carb, suspect no. 1 would now be the fuel pump, I suppose.
Is there a way it could leak and then stop leaking?
That's what puzzling to me. Leaks I've seen with other vehicles just dripped down continuously when the fuel pump did its job. Here it was a flowing, and then totally dry... Like something mechanical that can switch on and off. Not like an old cracked hose. (Though, it's good advice to upgrade the hoses, while I'm there. I'll do that and also get some proper fuel line clips to replace the jubilees I saw).
I'll have a good look today while the missus turns the key. Wish me luck! I'm thinking to place a bucket of sand underneath to catch most of it.
So if it can't be the carb, suspect no. 1 would now be the fuel pump, I suppose.
Is there a way it could leak and then stop leaking?
That's what puzzling to me. Leaks I've seen with other vehicles just dripped down continuously when the fuel pump did its job. Here it was a flowing, and then totally dry... Like something mechanical that can switch on and off. Not like an old cracked hose. (Though, it's good advice to upgrade the hoses, while I'm there. I'll do that and also get some proper fuel line clips to replace the jubilees I saw).
I'll have a good look today while the missus turns the key. Wish me luck! I'm thinking to place a bucket of sand underneath to catch most of it.
Re: Petrol Waterfall
Well, leak found
and it's simple.
Fuel pump on the 1.9L is way at the back, on top, so nowhere near where the leak was - instead, directly in front of the engine bulkwall, the leak is from a short segment of braided hose, that connects the hard plastic line to the flexible rubber hose that goes into the engine bay.

So I suppose it leaks under starting pressure, but then it stops leaking when it warms up? Weird. Perhaps the fuel pump pressure spikes during start-up?
Anyways, an easy fix. Can someone confirm that this the 7.5 mm hose?
Any tips, or should this connection be upgraded, while I'm there?
This the view from the engine bay.

I also saw some nasty jubilee clips, eating into the rubber hoses, preparing to leak in future - so I'll change those. The other rubber hoses seem fine and already upgraded thanks to previous owner.


Thanks for any advice - much appreciated.
Fuel pump on the 1.9L is way at the back, on top, so nowhere near where the leak was - instead, directly in front of the engine bulkwall, the leak is from a short segment of braided hose, that connects the hard plastic line to the flexible rubber hose that goes into the engine bay.

So I suppose it leaks under starting pressure, but then it stops leaking when it warms up? Weird. Perhaps the fuel pump pressure spikes during start-up?
Anyways, an easy fix. Can someone confirm that this the 7.5 mm hose?
Any tips, or should this connection be upgraded, while I'm there?
This the view from the engine bay.

I also saw some nasty jubilee clips, eating into the rubber hoses, preparing to leak in future - so I'll change those. The other rubber hoses seem fine and already upgraded thanks to previous owner.


Thanks for any advice - much appreciated.
- hotpod
- Registered user
- Posts: 298
- Joined: 11 Jan 2010, 10:44
- 80-90 Mem No: 7802
- Location: St Ives, Cornwall
- Contact:
Re: Petrol Waterfall
If I am reading ETKA correctly there are 4 short bits of that pipe which is 7x3 which I believe means 7mm bore with a 3mm wall
N0202811

N0202811

1992 T3 LHD Syncro 16" 4 door doka 1.9na diesel
1990 T3 LHD Syncro 16" Westfalia Joker high top 1.9 TDI
1985 T3 LHD Westfalia Joker high top 1.9 Digijet
1980 T3 LHD factory high top 2.0 Aircooled
1990 T3 LHD Syncro 16" Westfalia Joker high top 1.9 TDI
1985 T3 LHD Westfalia Joker high top 1.9 Digijet
1980 T3 LHD factory high top 2.0 Aircooled
Re: Petrol Waterfall
That's golden advice, thank you.
Yes, I should chase down all the other hose segments of that same type. It seems the fuel hoses in the engine compartment were upgraded, but if that leaky one is still there, so are the others, probably.
Yes, I should chase down all the other hose segments of that same type. It seems the fuel hoses in the engine compartment were upgraded, but if that leaky one is still there, so are the others, probably.
- hotpod
- Registered user
- Posts: 298
- Joined: 11 Jan 2010, 10:44
- 80-90 Mem No: 7802
- Location: St Ives, Cornwall
- Contact:
Re: Petrol Waterfall
I also have an 85 1.9l van but it is slightly different setup as it is fuel injection but my little bits of rubber pipe started leaking last summer. They appeared to be all original.
Looks like they have just past their sell by dates. 40 years is pretty good going I rekon.
Looks like they have just past their sell by dates. 40 years is pretty good going I rekon.
1992 T3 LHD Syncro 16" 4 door doka 1.9na diesel
1990 T3 LHD Syncro 16" Westfalia Joker high top 1.9 TDI
1985 T3 LHD Westfalia Joker high top 1.9 Digijet
1980 T3 LHD factory high top 2.0 Aircooled
1990 T3 LHD Syncro 16" Westfalia Joker high top 1.9 TDI
1985 T3 LHD Westfalia Joker high top 1.9 Digijet
1980 T3 LHD factory high top 2.0 Aircooled
- Oldiebut goodie
- Registered user
- Posts: 7527
- Joined: 18 Apr 2008, 01:19
- 80-90 Mem No: 11135
- Location: Eastern Angle
Re: Petrol Waterfall
1.6D 2019 VW T-Cross
200hp VW T6
1̶Y̶ ̶1̶9̶8̶7̶ ̶H̶i̶-̶t̶o̶p̶ ̶C̶a̶r̶a̶v̶e̶l̶l̶e̶
5̶0̶8̶d̶ ̶M̶e̶r̶c̶
200hp VW T6
1̶Y̶ ̶1̶9̶8̶7̶ ̶H̶i̶-̶t̶o̶p̶ ̶C̶a̶r̶a̶v̶e̶l̶l̶e̶
5̶0̶8̶d̶ ̶M̶e̶r̶c̶
Re: Petrol Waterfall
I might be wrong, but I've seen 7x3 described on websites just as hotpod said: 7mm inner diameter, with 3mm wall each side, so 13mm total outer diameter.
In any case, I have 6mm inner diameter hose, so I'm off either way. I'll try the hot kettle and washing-up liquid method of sliding a narrower hose onto a thicker fitting (6mm onto 7mm), but if it's really 3mm inner, it'll be back to the drawing board for me.
In any case, I have 6mm inner diameter hose, so I'm off either way. I'll try the hot kettle and washing-up liquid method of sliding a narrower hose onto a thicker fitting (6mm onto 7mm), but if it's really 3mm inner, it'll be back to the drawing board for me.
-
TwinTurbo
- Registered user
- Posts: 546
- Joined: 04 Sep 2024, 03:49
- 80-90 Mem No: 17758
- Location: carlisle
Re: Petrol Waterfall
brikwerks do a full front to back pre-made LInw https://brickwerks.co.uk/product/fuel-l ... l-dg-feed/
TwinTurbo
1985 1.9 DG Caravelle Autohomes Karisma
1985 1.9 DG Caravelle Autohomes Karisma
Re: Petrol Waterfall
Nice - thanks, that's a good link to have. I'll be trying my surgery skills to hopefully leave the hard plastic line unscathed.
The irony of it is that between hoses and clips, it's not much more costly to just buy the whole replacement!
The irony of it is that between hoses and clips, it's not much more costly to just buy the whole replacement!
-
TwinTurbo
- Registered user
- Posts: 546
- Joined: 04 Sep 2024, 03:49
- 80-90 Mem No: 17758
- Location: carlisle
Re: Petrol Waterfall
yep, i have a set to fit when i get round to it, no real reason as the condition of the exiaitng ia ok
TwinTurbo
1985 1.9 DG Caravelle Autohomes Karisma
1985 1.9 DG Caravelle Autohomes Karisma