Did I buy a duff fuel pump...?
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Did I buy a duff fuel pump...?
Firstly, if I say I got it from JK, I think I know what the answer is likely to be...
Anyway, My previoust thread about the engine lurching problem I had seems to have (kind of) resolved the problem. I ended up changing the ignition amplifier and coil (the coil was past it's best and the resistance in the outer coil was too high anyway). But now, the engine seems to still be lurching a bit, but in a different way.
Before: It happened all the time, and was rather violent, then it cut out and was a pig to start.
Now: If I keep the van driving at low revs/low speeds, it is perfectly fine. It doesn't miss a beat. And when I dip the clutch there is no cutting out or anything. BUT... If I drive at higher revs/speed, like over 45 in 5th gear, over 35 in third etc. after a few seconds, the engine struggles. Then it lurches, then it cuts out.
I really think my £20 fuel pump may just not be the real deal.
Oh, and once it starts to lurch and give up the ghost, if i let it coast and slow down whilst in gear, it goes back to normal. Am I right in thinking it is a fuel delivery problem now?
Anyway, My previoust thread about the engine lurching problem I had seems to have (kind of) resolved the problem. I ended up changing the ignition amplifier and coil (the coil was past it's best and the resistance in the outer coil was too high anyway). But now, the engine seems to still be lurching a bit, but in a different way.
Before: It happened all the time, and was rather violent, then it cut out and was a pig to start.
Now: If I keep the van driving at low revs/low speeds, it is perfectly fine. It doesn't miss a beat. And when I dip the clutch there is no cutting out or anything. BUT... If I drive at higher revs/speed, like over 45 in 5th gear, over 35 in third etc. after a few seconds, the engine struggles. Then it lurches, then it cuts out.
I really think my £20 fuel pump may just not be the real deal.
Oh, and once it starts to lurch and give up the ghost, if i let it coast and slow down whilst in gear, it goes back to normal. Am I right in thinking it is a fuel delivery problem now?
1987 RHD Karmann Gipsy 1.9DG (Gaston)
Imagination is more important than knowledge - Einstein.
Imagination is more important than knowledge - Einstein.
- marlinowner
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Re: Did I buy a duff fuel pump...?
Yes fuel supply not up to it. You haven't got one of the silvery round pressure regulators have you? They can't cope with anything as fuel inefficient as a T25.
1993 SA VW T25/T3 2.5i Microbus/homebrew camper
1981/1968 Marlin Kitcar TR6 Engine
1981/1968 Marlin Kitcar TR6 Engine
- itchyfeet
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Re: Did I buy a duff fuel pump...?
May not be the pump, could be a blockage also
1988 DG WBX LPG Tin Top
itchylinks
itchylinks
Re: Did I buy a duff fuel pump...?
Pump might not be right one. Sounds like it is not putting through enough fuel..... Not sure what the psi is but someone here should know. I bought one a while back and it was to much psi pressure caused me all sorts of issues.
Life is an oldie campervan
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1983 1.6D Bus

1989 16D Caravelle C (Botched to 1.6TD)

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Re: Did I buy a duff fuel pump...?
Go electric, be done with it.
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- SamsBus2012
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Re: Did I buy a duff fuel pump...?
Have you checked the length of your push rod? 

Tom (aka Matt)
1986 Hightop with 1.9dg 4spd. The boys call him "Magnus"
1986 Hightop with 1.9dg 4spd. The boys call him "Magnus"
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Re: Did I buy a duff fuel pump...?
Never ask a man that
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Re: Did I buy a duff fuel pump...?
Haha
I'm decidedly average.... Mine is exactly 100mm long!
Mostly because it was changed when I cahnged the fuel pump. I did remove the pump earlier and pressed the lever with the inl;et pipe on and the pump-carb pipe off, and nothing came out. But when I lowered the pump to fuel tank height, fuel poured out. I definitely think I have a duff pump!
I have no idea how to change to an electric pump... Is it in the wiki?? Looks like I am on a search this evening!
I'm decidedly average.... Mine is exactly 100mm long!
Mostly because it was changed when I cahnged the fuel pump. I did remove the pump earlier and pressed the lever with the inl;et pipe on and the pump-carb pipe off, and nothing came out. But when I lowered the pump to fuel tank height, fuel poured out. I definitely think I have a duff pump!
I have no idea how to change to an electric pump... Is it in the wiki?? Looks like I am on a search this evening!
1987 RHD Karmann Gipsy 1.9DG (Gaston)
Imagination is more important than knowledge - Einstein.
Imagination is more important than knowledge - Einstein.
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Re: Did I buy a duff fuel pump...?
Pipes on right way round on pump? Easily done.
The Facet electric pump is very good - delivers way more than carb needs but better that than hesitation. Few things to do when going electric - new hoses, possibly a relay but it ironed out a whole lot of probs I had.
The Facet electric pump is very good - delivers way more than carb needs but better that than hesitation. Few things to do when going electric - new hoses, possibly a relay but it ironed out a whole lot of probs I had.
Roller paint your camper at home: http://roller.epizy.com/55554/" onclick="window.open(this.href);return false; for MP4 download.
- kevtherev
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Re: Did I buy a duff fuel pump...?
The pump should deliver good healthy squirts into a jug when you turn the engine over.
Pull off the king lead
Pull off the pump to carb hose
Place jug carefully or get an operative to turn the key.
Pull off the king lead
Pull off the pump to carb hose
Place jug carefully or get an operative to turn the key.
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- SamsBus2012
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Re: Did I buy a duff fuel pump...?
Bit of a harsh term for the wife Kevkevtherev wrote:get an operative to turn the key.

Tom (aka Matt)
1986 Hightop with 1.9dg 4spd. The boys call him "Magnus"
1986 Hightop with 1.9dg 4spd. The boys call him "Magnus"
- Oldiebut goodie
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Re: Did I buy a duff fuel pump...?
At least he got her jug(s) into the post! 

1.6D 2019 VW T-Cross
200hp VW T6
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5̶0̶8̶d̶ ̶M̶e̶r̶c̶
200hp VW T6
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Re: Did I buy a duff fuel pump...?
Oldiebut goodie wrote:At least he got her jug(s) into the post!

1987 RHD Karmann Gipsy 1.9DG (Gaston)
Imagination is more important than knowledge - Einstein.
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Re: Did I buy a duff fuel pump...?
As covkid says, go electric.
We did, facet low pressure electric pump, tachometric relay, blanking plate. Low cost, reliable and no chance of fuel leaking from mechanical pump diaphragm into the sump oil.
Changed all fuel hoses to CODAN R9, 5.6mm plus a short 7.3mm piece from tank to filter, new filter, proper fuel hose clips (not jubilee clips). Removed old pump and pushrod and fitted blanking plate over the hole.
Electric works very well without any issues so far.
Also refer to posts from bigherb.
We did, facet low pressure electric pump, tachometric relay, blanking plate. Low cost, reliable and no chance of fuel leaking from mechanical pump diaphragm into the sump oil.
Changed all fuel hoses to CODAN R9, 5.6mm plus a short 7.3mm piece from tank to filter, new filter, proper fuel hose clips (not jubilee clips). Removed old pump and pushrod and fitted blanking plate over the hole.
Electric works very well without any issues so far.
Also refer to posts from bigherb.