compression test

General Technical Questions and Answers last answered over 1 year ago.
You may also want to visit the Wiki(pedia) for a more structured index of T25 repair, maintenance, technical and ownership topics

Moderators: User administrators, Moderators

Locked
User avatar
j_robi
Registered user
Posts: 297
Joined: 02 Nov 2005, 13:12
80-90 Mem No: 3620
Location: Carmarthen

compression test

Post by j_robi »

did a compression test last night on my 1985 1.9dg, was about 9 on all 3. and 7 on one (topped this up with oil, went up to 14)
what would you suggest doing in terms of the engine? is it on its way out?

User avatar
j_robi
Registered user
Posts: 297
Joined: 02 Nov 2005, 13:12
80-90 Mem No: 3620
Location: Carmarthen

Post by j_robi »

is compression a good indicator of engine life expectancy?

OLD ONE
Registered user
Posts: 569
Joined: 27 Jun 2006, 10:38
80-90 Mem No: 1737
Location: ESSEX

compression test

Post by OLD ONE »

I think you should seriously consider getting it sorted..... Not good with that variation :(
Health has now stopped me camping Etc.

User avatar
tonytech
Registered user
Posts: 1194
Joined: 11 Oct 2005, 06:40
80-90 Mem No: 477
Location: Liverpool

Post by tonytech »

Well the cylinder reading low is obviously in need of some work.
The oil trick isnt a very useful guide to piston ring wear on the dg as the engine is on its side, so the oil could be sealing a valve problem as well as ring wear.

Someone who knows better will be along soon.

T
There are 10 kinds of people. those who understand Binary and those who dont

User avatar
T'Onion
Moderator
Posts: 10812
Joined: 07 Oct 2005, 17:39
80-90 Mem No: 255
Location: Sheffield or 07737167005

Post by T'Onion »

is it down on power ? using oil ?
i've just looked at the bentley and nominal is 10-13 bar and minimum is 8 bar so your no.3 is only just under , also the max differance between the cylinders is 3 bar

if it running ok then run it and keep an eye out of another engine , or rip it out and rebuild it .
victus in mutuo vicis
Ego mori tu mori

User avatar
j_robi
Registered user
Posts: 297
Joined: 02 Nov 2005, 13:12
80-90 Mem No: 3620
Location: Carmarthen

Post by j_robi »

thanks
in the haynes it says new= 11-14, wear limit=8

its not using lots of oil, runs ok
open to suggestions

User avatar
T'Onion
Moderator
Posts: 10812
Joined: 07 Oct 2005, 17:39
80-90 Mem No: 255
Location: Sheffield or 07737167005

Post by T'Onion »

run it .until it bleeds :lol: . theres a few on fleabay at the mo .. and a few breaker/traders on here are flogging them ..
victus in mutuo vicis
Ego mori tu mori

User avatar
HarryMann
Admin/Mod
Posts: 9608
Joined: 30 Sep 2005, 11:40
80-90 Mem No: 379
Location: Herts, UK

Post by HarryMann »

Filling it up with oil is not the idea, as TonyTech says, not a brill idea, you want to spin it over with the plugs out after putting (a bit) of oil in there, before doing the comp test maybe..

Even then a leakdown test might tell you more, watch the pressure decay and listen in the exhaust and then inlet for hissing. If its goes down a lot faster than the others, and you can hear a slight hissing, then its probably the valves. Otherwise rings. You might have sealed them with an overdose of oil?

But those pressures are a bit marginal, especially if you can't get a nice reliable even idle, or fuel consumption is way off.

Providing carb and ignition are all good, a reliable slow and even idle and strong pulling at low revs are a good indication of nice compression pressures.

The 80-90 Tech Wikipedia Your 1st port of call :idea

1.9TD Syncro Doka / Syncro Kastenwagen / 16" Kombi Camper
Syncronaut No. 1

User avatar
j_robi
Registered user
Posts: 297
Joined: 02 Nov 2005, 13:12
80-90 Mem No: 3620
Location: Carmarthen

Post by j_robi »

the idle is ok, and fuel consumption really good
using ok amount of oil and water

what do people tend to get on their 1.9dg compression test?

User avatar
HarryMann
Admin/Mod
Posts: 9608
Joined: 30 Sep 2005, 11:40
80-90 Mem No: 379
Location: Herts, UK

Post by HarryMann »

125 psi (~8.5 bar) is what you would be looking for on any modern engine really (that is, not an old low compression or sidevalve engine) and always, fairly even across the cylinders. +/5 psi would be good enough. 175 psi would be exceptional for this type of engine.

Below 100 (6.8 bar) would not be good for sure.

Always controversial, but an oil flush or some mono-molecular additives can often free-up sticking gummed rings, if that is the problem. Don't of course use STP or PTFE additives.

Stick with it I'd say, and change the oil and filter a bit more frequently than normal. Once its spinning fast the compression leaks don't have as much time to escape so the test is simply an indicator, and depending on the source of the problem, may have less effect than imagined.

If it is using more oil than it perhaps should, that's of course another sign that piston/ring/bore may not be in A1 condition. Don't let it overheat.

The 80-90 Tech Wikipedia Your 1st port of call :idea

1.9TD Syncro Doka / Syncro Kastenwagen / 16" Kombi Camper
Syncronaut No. 1

Locked