replacing a 5 speed gearbox with a four

Big lumps of metals and spanners.

Moderators: User administrators, Moderators

Locked
thebeach2008
Registered user
Posts: 14
Joined: 26 May 2010, 23:11
80-90 Mem No: 8381
Location: north devon

replacing a 5 speed gearbox with a four

Post by thebeach2008 »

hi ive just brought a t25 1.9 watercooled and the previous owner replaced the broken 5 speed box with a four speed, however the gear selection is a lottery, sometimes you get 1st others 3rd and reverse is the same, if you can find them they then go in fine, the gear lever is all over the place, my question is can a four speed box replace a 5 speed straight, or does the gear linkage all need replacing, or is it just a case of setting it up correctly, as I know that the 5 speed has a 1st gear under reverse but I would have thought that this is the only difference, surely the rest is the same, any help would be great cheers gary
1987 1.9 dg watercooled camper

User avatar
Kermit'skeeper
Registered user
Posts: 116
Joined: 20 Sep 2012, 18:22
80-90 Mem No: 12348
Location: Lancashire

Re: replacing a 5 speed gearbox with a four

Post by Kermit'skeeper »

Check every bush and joint between the gear stick and gearbox. It's such a long linkage that it only needs a small amount of play to lose the accuracy at the gear stick.
If you have to push against a spring to get into reverse gear then you still have the 5 spd gear stick.
If you have to push the stick down and across for reverse then it's probably been swapped for the 4 spd stick.
1982 was 2ltr a/c then 1.9d 5spd, now 1.9tdi with passat box. Reimo pop top.

thebeach2008
Registered user
Posts: 14
Joined: 26 May 2010, 23:11
80-90 Mem No: 8381
Location: north devon

Re: replacing a 5 speed gearbox with a four

Post by thebeach2008 »

thanks for that, I check them out many thanks :ok
1987 1.9 dg watercooled camper

Locked