Pannel Van Pannell replacement

Thin bits of metal and bright blue light.

Moderators: User administrators, Moderators

Charlie Pancake
Registered user
Posts: 0
Joined: 18 Jun 2013, 12:28
80-90 Mem No: 12470
Location: London

Pannel Van Pannell replacement

Post by Charlie Pancake »

Afternoon all,

In the middle of getting my van back up and running we need to replace the whole Pannel behind the driver(opposite to the sliding door)

The story goes the Chap before me had cut the windows out of the van side pannels and then sadly passed away so the wet got in around the window holes for a few years resulting in massive corrosion, not to mention rust coming up from below.

Seems you cant just buy the whole replaceent part? anyone know any different? otherwise what should i do, get a salvaged pannel?

In a perfect world id just like to buy the whole pannll with the window in it, something tells me im not going to have it so easy....

Any help much appreciated!!

C
1986 Panel Van 1.6 Diesel
London

User avatar
halfbakedpixels
Registered user
Posts: 43
Joined: 07 Jun 2013, 20:10
80-90 Mem No: 12511
Location: Norfolkcestershire
Contact:

Re: Pannel Van Pannell replacement

Post by halfbakedpixels »

I looking at the same thing right now.
A rather splendid 1987 Komet 1.9td
@halfbakedpixels

Charlie Pancake
Registered user
Posts: 0
Joined: 18 Jun 2013, 12:28
80-90 Mem No: 12470
Location: London

Re: Pannel Van Pannell replacement

Post by Charlie Pancake »

Do you think its a case of cutting top half out then replacing with new sheet then cutting out window again?

Surely they make the whole pannel? in my mind its probably cheaper to replace the whole thing in the long run rather then sut out, cut in then cut out again!

Yours a pannel van convert?
1986 Panel Van 1.6 Diesel
London

User avatar
halfbakedpixels
Registered user
Posts: 43
Joined: 07 Jun 2013, 20:10
80-90 Mem No: 12511
Location: Norfolkcestershire
Contact:

Re: Pannel Van Pannell replacement

Post by halfbakedpixels »

Charlie Pancake wrote:Do you think its a case of cutting top half out then replacing with new sheet then cutting out window again?

Surely they make the whole pannel? in my mind its probably cheaper to replace the whole thing in the long run rather then sut out, cut in then cut out again!

Yours a pannel van convert?

Yeah mines a panel van converted into a camper high top.
Looks like the only way to sort is cut out the bad, then add a big extra thats longer then cut back to window aperture.
A rather splendid 1987 Komet 1.9td
@halfbakedpixels

Plasticman
Trader
Posts: 8078
Joined: 12 Oct 2005, 20:55
80-90 Mem No: 1948
Location: lincolnshire

Re: Pannel Van Pannell replacement

Post by Plasticman »

somwhere in here is how i add it if not replacing the whole lot, you can join it in in many ways,depends on the extent of the rot
https://club8090.co.uk/forum/viewtopic.php?f=38&t=93497" onclick="window.open(this.href);return false;
funn y how that thread ^^^^ keeps getting views ?? as it was a while ago :?:
mm

User avatar
halfbakedpixels
Registered user
Posts: 43
Joined: 07 Jun 2013, 20:10
80-90 Mem No: 12511
Location: Norfolkcestershire
Contact:

Re: Pannel Van Pannell replacement

Post by halfbakedpixels »

metalmick8y wrote:somwhere in here is how i add it if not replacing the whole lot, you can join it in in many ways,depends on the extent of the rot
https://club8090.co.uk/forum/viewtopic.php?f=38&t=93497" onclick="window.open(this.href);return false;
funn y how that thread ^^^^ keeps getting views ?? as it was a while ago :?:
mm
Seems to be a really common problem once the seals have gone, the edge just rots under the rubber.
Cheers Mike
A rather splendid 1987 Komet 1.9td
@halfbakedpixels

Plasticman
Trader
Posts: 8078
Joined: 12 Oct 2005, 20:55
80-90 Mem No: 1948
Location: lincolnshire

Re: Pannel Van Pannell replacement

Post by Plasticman »

its not so much the seals perishing, its the fact that many of the conversions are done and no treatment of the bare metal cut hole is done so they start rusting,
i would crucify anyone who sourced a new panal and then cut a hole in it :lol:
mm

User avatar
halfbakedpixels
Registered user
Posts: 43
Joined: 07 Jun 2013, 20:10
80-90 Mem No: 12511
Location: Norfolkcestershire
Contact:

Re: Pannel Van Pannell replacement

Post by halfbakedpixels »

metalmick8y wrote:its not so much the seals perishing, its the fact that many of the conversions are done and no treatment of the bare metal cut hole is done so they start rusting,
i would crucify anyone who sourced a new panal and then cut a hole in it :lol:
mm

Thats true, bare mild steel edge will corrode very quickly.
What thickness steel do you use? i'm going to get some bits folded up soon for my van. That is after i have bought a MIG welder. :)
A rather splendid 1987 Komet 1.9td
@halfbakedpixels

User avatar
keith
Registered user
Posts: 2507
Joined: 04 Jun 2007, 12:15
80-90 Mem No: 5169
Location: stoke on trent

Re: Pannel Van Pannell replacement

Post by keith »

now its getting to me.....its spelt panel. :wink:
1989 Westfalia Joker TDi
Discovery 5


Couple of motor bikes

User avatar
ghost123uk
Registered user
Posts: 6855
Joined: 10 Mar 2006, 10:15
80-90 Mem No: 2585
Location: John in Malpas, in the very S. W. part of Cheshire.
Contact:

Re: Pannel Van Pannell replacement

Post by ghost123uk »

keith wrote:now its getting to me.....its spelt panel. :wink:

I am glad you mentioned that, I daren't do it ;) you get accused of all sorts
Got a new van, but it's a 165bhp T4 [shock horror] Accurate LPG Station map here

Plasticman
Trader
Posts: 8078
Joined: 12 Oct 2005, 20:55
80-90 Mem No: 1948
Location: lincolnshire

Re: Pannel Van Pannell replacement

Post by Plasticman »

haha, i disable spellcheck and what you see is what you get
pedants' :rofl
mm

User avatar
RedGus
Registered user
Posts: 33
Joined: 29 Oct 2012, 20:35
80-90 Mem No: 11893
Location: London

Re: Pannel Van Pannell replacement

Post by RedGus »

Pannel, pannell, pannll... let's call the whole thing off. [whistles Gershwin tune to self] :wink:
1982 Aircooled 2.0 CU Devon poptop

User avatar
keith
Registered user
Posts: 2507
Joined: 04 Jun 2007, 12:15
80-90 Mem No: 5169
Location: stoke on trent

Re: Pannel Van Pannell replacement

Post by keith »

spelt :roll:

spelled :D


but you missed your chance....
1989 Westfalia Joker TDi
Discovery 5


Couple of motor bikes

User avatar
ghost123uk
Registered user
Posts: 6855
Joined: 10 Mar 2006, 10:15
80-90 Mem No: 2585
Location: John in Malpas, in the very S. W. part of Cheshire.
Contact:

Re: Pannel Van Pannell replacement

Post by ghost123uk »

keith wrote:spelt :roll:

spelled :D


but you missed your chance....

I was going to "pop in" with that one, but on checking (one should always check before sticking ones neck out) it seems that both are acceptable :wink:
Got a new van, but it's a 165bhp T4 [shock horror] Accurate LPG Station map here

User avatar
keith
Registered user
Posts: 2507
Joined: 04 Jun 2007, 12:15
80-90 Mem No: 5169
Location: stoke on trent

Re: Pannel Van Pannell replacement

Post by keith »

its more fun sometimes to just chuck it out there and see if the cat licks it up. :D
1989 Westfalia Joker TDi
Discovery 5


Couple of motor bikes

Locked