Panel Thickness
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- Vaniller
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Panel Thickness
Searched the wiki and can't find the answer.
Can anyone tell me the thickness odds the steel for
the body panels?
Need to let in some repairs to rusty windscreen and
Rear window corners.
Thanks very much
Vaniller
Can anyone tell me the thickness odds the steel for
the body panels?
Need to let in some repairs to rusty windscreen and
Rear window corners.
Thanks very much
Vaniller
1991 Transporter, 1.9D engine swap, Viking poptop.
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Re: Panel Thickness
18g will be fine
mm
mm
- Vaniller
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Re: Panel Thickness
Cheers mm
Now just have to hope the welding doesn't let me down....
Now just have to hope the welding doesn't let me down....
1991 Transporter, 1.9D engine swap, Viking poptop.
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Re: Panel Thickness

dont loose sight of the fact that for a window rubber to seal it needs the repaired metal area to be the exact size/profile as the original,even then its not 100% but usually works well enough
andf lets have some pickies

mm
- Vaniller
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Re: Panel Thickness
[quote="metalmick8y"]
dont loose sight of the fact that for a window rubber to seal it needs the repaired metal area to be the exact size/profile as the original,even then its not 100% but usually works well enough
andf lets have some pickies
mm[/quote
Sound advice mm and kevtherev.
That's why i was fretting about the thickness. Otherwise i will end up
With loads of windscreen sealant having to go in as well.
Might have to get the micrometre out....
Did wonder about begging for offsets from repairs already completed.
I will post pics when i summon the courage to hack the van up.
Thanks both
Vaniller

dont loose sight of the fact that for a window rubber to seal it needs the repaired metal area to be the exact size/profile as the original,even then its not 100% but usually works well enough
andf lets have some pickies

mm[/quote
Sound advice mm and kevtherev.
That's why i was fretting about the thickness. Otherwise i will end up
With loads of windscreen sealant having to go in as well.
Might have to get the micrometre out....
Did wonder about begging for offsets from repairs already completed.
I will post pics when i summon the courage to hack the van up.
Thanks both
Vaniller
1991 Transporter, 1.9D engine swap, Viking poptop.
- Vaniller
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- Location: Cambridgeshire
Re: Panel Thickness
kevtherev wrote:where's the rot?
corners...middle
In the corners...
1991 Transporter, 1.9D engine swap, Viking poptop.
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Re: Panel Thickness
stop beating about the bush like a reluctant groom.take a few picks now as is,with screen in makes no odds,a lot can be told from an innocent picky
mm
mm

- Oldiebut goodie
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Re: Panel Thickness
You love to see the blood and gore!!! 

1.6D 2019 VW T-Cross
200hp VW T6
1̶Y̶ ̶1̶9̶8̶7̶ ̶H̶i̶-̶t̶o̶p̶ ̶C̶a̶r̶a̶v̶e̶l̶l̶e̶
5̶0̶8̶d̶ ̶M̶e̶r̶c̶
200hp VW T6
1̶Y̶ ̶1̶9̶8̶7̶ ̶H̶i̶-̶t̶o̶p̶ ̶C̶a̶r̶a̶v̶e̶l̶l̶e̶
5̶0̶8̶d̶ ̶M̶e̶r̶c̶
- Vaniller
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Re: Panel Thickness
Will try to get some tomorrow in the daylight.metalmick8y wrote:stop beating about the bush like a reluctant groom.take a few picks now as is,with screen in makes no odds,a lot can be told from an innocent picky
mm
Vaniller
1991 Transporter, 1.9D engine swap, Viking poptop.
- kevtherev
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Re: Panel Thickness
This..

turned into this..

but an mm miracle happened
snip snip

fitting new steel

first weld

all in

grinding done

primer

paint


turned into this..

but an mm miracle happened
snip snip

fitting new steel

first weld

all in

grinding done

primer

paint

AGG 2.0L 8V. (Golf GTi MkIII)
- Vaniller
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Re: Panel Thickness
Nice work. Hoping I don't find anything like that lurking beneath the windscreen rust bubbles...
Thankfully only on passenger side!
How did the seal fit afterwards? I guess that as MM was involved quality seals went on, but any need for windscreen sealer?
Or was it all in the grinding kevtherev?
I better open a photobucket account then as well.
Thanks
Vaniller
Thankfully only on passenger side!
How did the seal fit afterwards? I guess that as MM was involved quality seals went on, but any need for windscreen sealer?
Or was it all in the grinding kevtherev?
I better open a photobucket account then as well.
Thanks
Vaniller
1991 Transporter, 1.9D engine swap, Viking poptop.
- Vaniller
- Registered user
- Posts: 34
- Joined: 25 Mar 2012, 22:49
- 80-90 Mem No: 12106
- Location: Cambridgeshire
Re: Panel Thickness
Right then,
here goes nothing.
Hope the Photobucket link works.
Bit of noob to this so might all go wrong (like my welding...).

Had the van for a year now. Long time in the wilderness after owning and having to give up a '72 Bay many years ago.
Not done much yet but some things need doing.
Done
Fuel tank dropped, cleaned out as full of silt and water. (Van kept cutting out). Repainted and refitted.
New breathers.
New fuel neck where water and silt was getting in.
D Pillar rot sorted.
Minor rewiring to get fridge and internal lights working.
Temporary repairs to awning and leaky windows involving gaffer tape....and an over cover made for the poptop.
To do
Top of the list is a new awning for the Super Viking poptop as it currently leaks.
Fix slider to stop back lock popping.
Relay fix for headlights so I can see at night.
Then rust around windows to deal with and make water tight.
A whack with the lowering stick.
Strip and clean trailing arms.
Thanks for all advice and help to date.
Vaniller
here goes nothing.
Hope the Photobucket link works.
Bit of noob to this so might all go wrong (like my welding...).

Had the van for a year now. Long time in the wilderness after owning and having to give up a '72 Bay many years ago.
Not done much yet but some things need doing.
Done
Fuel tank dropped, cleaned out as full of silt and water. (Van kept cutting out). Repainted and refitted.
New breathers.
New fuel neck where water and silt was getting in.
D Pillar rot sorted.
Minor rewiring to get fridge and internal lights working.
Temporary repairs to awning and leaky windows involving gaffer tape....and an over cover made for the poptop.
To do
Top of the list is a new awning for the Super Viking poptop as it currently leaks.
Fix slider to stop back lock popping.
Relay fix for headlights so I can see at night.
Then rust around windows to deal with and make water tight.
A whack with the lowering stick.
Strip and clean trailing arms.
Thanks for all advice and help to date.
Vaniller
Last edited by Vaniller on 19 Mar 2013, 23:05, edited 1 time in total.
1991 Transporter, 1.9D engine swap, Viking poptop.