New window seals leaking - help

Thin bits of metal and bright blue light.

Moderators: User administrators, Moderators

hardwick53
Registered user
Posts: 26
Joined: 22 Jun 2009, 23:07
80-90 Mem No: 15710
Location: Northamptonshire

New window seals leaking - help

Post by hardwick53 »

On my 1990 Westy Cali, I had the two rear side window seals and the middle side window seal (fridge side) recently changed as they were the cause of the rust damage.

With the heavy downpour recently all three new seals are leaking!

The Just Kamper seals were fitted by my local garage and the middle seal was fitted by a window fitter.

Is there anything else that should have been done when they were fitted?

Anyone had problems around the plastic mouldings on the rear side windows leaking, I can't be certain but both leaks are in the bottom corner next to the moulding?

Any advice would be great, thanks.
1990 Westfalia California 1.6TD (JX) pop-top

faggie
Registered user
Posts: 1025
Joined: 10 Jan 2010, 17:10

Re: New window seals leaking - help

Post by faggie »

remove them and refit them with proper windscreen sealant , or fit genuine vw seals

Plasticman
Trader
Posts: 8078
Joined: 12 Oct 2005, 20:55
80-90 Mem No: 1948
Location: lincolnshire

Re: New window seals leaking - help

Post by Plasticman »

as ^^^^ ja krappers are not the brightest place to buy rubber, your lucky you got the windows in, try sealant or buy gen rubber and next time ask here before £££££££££3
mm :ok

User avatar
Aidan
Trader
Posts: 7132
Joined: 11 Oct 2005, 19:21
80-90 Mem No: 742
Location: Llanfyllin, mid Wales : )
Contact:

Re: New window seals leaking - help

Post by Aidan »

the rear vents/glass join are prone to leaking, the factory used clear silicon sealant when fitting them, I went to plain glass as the original set up had been leaking a long time and damaged the body when I bought it and the vents themselves smelt because the van had had a lot of german smokers in it - now the van smells of veg curries and pasta dishes, and gearbox oil :rollin

hardwick53
Registered user
Posts: 26
Joined: 22 Jun 2009, 23:07
80-90 Mem No: 15710
Location: Northamptonshire

Re: New window seals leaking - help

Post by hardwick53 »

Point taken on the seals, one actually split when they were first fitting them and they cursed how difficult it was. Definitely no sealant put between the vent moulding and the glass so that don't help.

If sealant is used where is best to put it? Between ally frame and the rubber or rubber and body? Or both? Any recommendation on sealant?

Thanks for your advice guys.
1990 Westfalia California 1.6TD (JX) pop-top

Negativegravity
Registered user
Posts: 130
Joined: 02 Apr 2012, 22:03
80-90 Mem No: 10992
Location: Newcastle Upon Tyne

Re: New window seals leaking - help

Post by Negativegravity »

I had the same problem with my windscreen - sold pattern seal when under the impression it was genuine. Too large, difficult to get in and leaked.

In the end I had a friend aim a hose on the screen and move it around to focalise the jet so that I could see at which point and location the water began to come in. That way I discovered my problem was between the frame and rubber, not rubber and glass. Squirted sealant in and all ok (so far). Give that a go and see if that works?

hardwick53
Registered user
Posts: 26
Joined: 22 Jun 2009, 23:07
80-90 Mem No: 15710
Location: Northamptonshire

Re: New window seals leaking - help

Post by hardwick53 »

Negativegravity wrote:I had the same problem with my windscreen - sold pattern seal when under the impression it was genuine. Too large, difficult to get in and leaked.

In the end I had a friend aim a hose on the screen and move it around to focalise the jet so that I could see at which point and location the water began to come in. That way I discovered my problem was between the frame and rubber, not rubber and glass. Squirted sealant in and all ok (so far). Give that a go and see if that works?

Thanks Negative gravity, the JK seals are supposed to be direct replacement but i would now question that. What type of sealant did you use as I've read various views? Thanks
1990 Westfalia California 1.6TD (JX) pop-top

Plasticman
Trader
Posts: 8078
Joined: 12 Oct 2005, 20:55
80-90 Mem No: 1948
Location: lincolnshire

Re: New window seals leaking - help

Post by Plasticman »

send the sh**e back and get the correct ones
mm

User avatar
CovKid
Trader
Posts: 8411
Joined: 30 Apr 2006, 13:19
80-90 Mem No: 3529
Location: Ralph - Coventry (Retired)
Contact:

Re: New window seals leaking - help

Post by CovKid »

or.....

Nip down to B&Q and get their black roofing mastic in a cartridge tube (cheap stuff). Snip the end so you only get a thin bead out the end. Lift the rubber with something like an old plastic spatula or similar and gently squeeze a small amount underneath, all the way around. Excess cleans off easily with white spirit. The mastic stays pliable, is invisible, and will stop the leak.

JK seals fit badly. Notoriously. If you don't want the hassle of changing them, the above will sort them.

General tip for anyone reading this: Do not do this on rusty window edges (for goodness sake sort the rot) and don't use aquatic sealant - it doesn't work.
Roller paint your camper at home: http://roller.epizy.com/55554/" onclick="window.open(this.href);return false; for MP4 download.

hardwick53
Registered user
Posts: 26
Joined: 22 Jun 2009, 23:07
80-90 Mem No: 15710
Location: Northamptonshire

Re: New window seals leaking - help

Post by hardwick53 »

Thanks CovKid, I'll give that a go.

Thanks everyone else for their comments.
1990 Westfalia California 1.6TD (JX) pop-top

hardwick53
Registered user
Posts: 26
Joined: 22 Jun 2009, 23:07
80-90 Mem No: 15710
Location: Northamptonshire

Re: New window seals leaking - help

Post by hardwick53 »

Unfortunately I can't use the mastic under the seals approach as on the rear side windows i have the ventilation plastic moulding that sandwiches between the glass and the window seal. The plastic housing flares out and prevents you from getting the seal pulled out and no way of getting the sealant cartridge tip in behind...

Similar problem on the side window, the sliding window is within the ally frame, the lip on the ally frame prevents you getting behind it.

So back to plan A, remove, send crap back to Kust Japers and argue the toss with them.

So where do you guys recommend to get good seals from?... VW Hari-tage have rear sides but not middle, they also didn't understand what the Westy California Vent moulding was and the ally framed sliding window.... quite surprised!

Or is Gunzl the best bet?

Thanks
1990 Westfalia California 1.6TD (JX) pop-top

Plasticman
Trader
Posts: 8078
Joined: 12 Oct 2005, 20:55
80-90 Mem No: 1948
Location: lincolnshire

Re: New window seals leaking - help

Post by Plasticman »

well from personal experience i have recntly had the side window ones from c & c and they fitted better than gunzls, there again chris at vw emporium does decent factory fit seals,
many firms do stuff they claim is a direct replacement, and in a way it is, but its not as good nor does it usually fit .
oh and if thery cut a seal fitting then they also maybe used too small a diameter cord , maybe used wiring,?
mm

User avatar
AdrianC
Registered user
Posts: 2975
Joined: 29 Dec 2010, 21:57
80-90 Mem No: 9144
Location: Living in Hay whilst the Sun pours down.
Contact:

Re: New window seals leaking - help

Post by AdrianC »

hardwick53 wrote:Unfortunately I can't use the mastic under the seals approach as on the rear side windows i have the ventilation plastic moulding that sandwiches between the glass and the window seal. The plastic housing flares out and prevents you from getting the seal pulled out and no way of getting the sealant cartridge tip in behind...

Mastic where you can, then Cap'n Tolley's Creeping Crack Cure where you couldn't mastic. Depending on just HOW bad the fit is, that should sort it.

But the problem you're going to have is that where you've got water between glass/seal/steel, the mastic won't stick, just ball up. Water will then continue to get past, albeit slower.
A year and a half living in a Westy hightop... http://www.WhereverTheRoadGoes.com" onclick="window.open(this.href);return false;

hardwick53
Registered user
Posts: 26
Joined: 22 Jun 2009, 23:07
80-90 Mem No: 15710
Location: Northamptonshire

Re: New window seals leaking - help - sorted

Post by hardwick53 »

Thanks for all your advice guys, here's what i did...

In the end i got new seals from C&C which had moulded corners and fitted the glass/ally frame fine. Still a job to fit but by the third one we were getting much slicker! :D

I used the roof mastic between the rubber and van body and also between the rubber and the glass/ally frame. Pretty messy but white spirit does a good job at cleaning up.

I also used Granville gasket sealant between the rubber seal that joins the glass to the plastic vent moulding, applied to every crease of the rubber joining seal. Pay particular attention to where it joins the main window seal.

I also had to use Cap Tolleys on the sliding side window as i had water coming between the glass and the ally frame.

Couple of tips, if you have the rear side windows with the attached plastic air vent, when fitting start pulling your rope from the middle of the vertical of the plastic housing, get past top and bottom corners i.e. easier to finish opposite the plastic vent moulding.

Used silicon lubricant in with the rope (KY) and on the inner face of the seal to help ease the fitting (KY & sil lub spray). Read somewhere that should cross contaminate the lubricant with the mastic hence KY applied with fingers (oh err missus..) and the spray was handy when needed extra during fitting. The KY does dry off relatively quickly though so move quickly.

Bought off fleabay a couple of glass suction carrier handles which make it easier to handle especially with messy mastic and gives you lots of leverage.
1990 Westfalia California 1.6TD (JX) pop-top

Cruz
Registered user
Posts: 3919
Joined: 12 Oct 2005, 10:40
80-90 Mem No: 2092

Re: New window seals leaking - help

Post by Cruz »

Just for future reference http://www.volkswagenemporium.co.uk" onclick="window.open(this.href);return false; sell genuine window seals

E D I T: Actually they are now vewib.....are they OEM?

Locked