Syncro gearbox detective work
Moderators: User administrators, Moderators
-
- Trader
- Posts: 737
- Joined: 07 Aug 2006, 18:54
- 80-90 Mem No: 2951
- Location: Somerset....yarp!
- Contact:
Syncro gearbox detective work
Following my recent gearbox failure i needed to get a working box back together, so visited Aidan Talbot and shot some video about the process.
For anyone that doesn't know the story, Harriet and i had been visiting friends in Cornwall, just outside Helston on our return journey i initially thought the van had hopped out of gear but when i tried to put it back in gear and put my foot down on the accelerator.......nothing happened except the revs increasing. We had lost all drive in 4th gear.
Took the transmission out of the van the next morning and high tailed it to LLanfyllin to Aidan's workshop to start stripping it down to see what had gone wrong.
Part1 in this series features the beginning of the strip down and an insight into the mysteries that go on inside that heavy, expensive hunk of metal that hangs underneath all our vans.
So, if you're in a nerdy mood, grab a cuppa, sit back and see just how a gearbox comes to pieces.........and hopefully how it goes back together again.... Enjoy!
http://campervanculture.com/2012/10/vw- ... tive-work/
For anyone that doesn't know the story, Harriet and i had been visiting friends in Cornwall, just outside Helston on our return journey i initially thought the van had hopped out of gear but when i tried to put it back in gear and put my foot down on the accelerator.......nothing happened except the revs increasing. We had lost all drive in 4th gear.
Took the transmission out of the van the next morning and high tailed it to LLanfyllin to Aidan's workshop to start stripping it down to see what had gone wrong.
Part1 in this series features the beginning of the strip down and an insight into the mysteries that go on inside that heavy, expensive hunk of metal that hangs underneath all our vans.
So, if you're in a nerdy mood, grab a cuppa, sit back and see just how a gearbox comes to pieces.........and hopefully how it goes back together again.... Enjoy!
http://campervanculture.com/2012/10/vw- ... tive-work/
- lloydy
- Registered user
- Posts: 8015
- Joined: 24 Nov 2009, 17:54
- 80-90 Mem No: 5262
- Location: cheam surrey
Re: Syncro gearbox detective work
Good vid! Nice to know/see how it all goes together. Have you managed to track down all the bits needed now?
Time is a drug. Too much of it kills you
-
- Trader
- Posts: 737
- Joined: 07 Aug 2006, 18:54
- 80-90 Mem No: 2951
- Location: Somerset....yarp!
- Contact:
Re: Syncro gearbox detective work
Yup, the box is back together.
Not back in the van yet as i'm waiting for some welding work to be completed.
More about the building of the box in the next videos.
Not back in the van yet as i'm waiting for some welding work to be completed.
More about the building of the box in the next videos.

- syncropaddy
- Registered user
- Posts: 887
- Joined: 17 Oct 2005, 22:46
- 80-90 Mem No: 1019
- Location: Gorey, Co. Wexford, Ireland
Re: Syncro gearbox detective work
Always interesting to see something like that but will the detective find out why 4th gear failed ..... ??
Tune in to the next episode.
Tune in to the next episode.
syncropaddy
One Syncro, five Mercedes Benzs and a rocket ship
One Syncro, five Mercedes Benzs and a rocket ship
- axeman
- Registered user
- Posts: 1247
- Joined: 07 Feb 2009, 19:50
- 80-90 Mem No: 6410
- Location: Smeeth kent country side
Re: Syncro gearbox detective work
really good informative video,
neil
neil
Back in the game with an uncut 2wd panel van
Re: Syncro gearbox detective work
All 3 of you a star team on that production
A well made easy to watch video, keenly and steadily focused on the one topic, keep them coming!
A well made easy to watch video, keenly and steadily focused on the one topic, keep them coming!
The 80-90 Tech Wikipedia Your 1st port of call

1.9TD Syncro Doka / Syncro Kastenwagen / 16" Kombi Camper
Syncronaut No. 1
-
- Registered user
- Posts: 879
- Joined: 25 May 2008, 09:41
- 80-90 Mem No: 10335
- Location: folkestone, kent
Re: Syncro gearbox detective work
good stuff. next instalment please 

-
- Registered user
- Posts: 652
- Joined: 24 Jul 2010, 13:06
- 80-90 Mem No: 8569
- Location: West Cornwall
Re: Syncro gearbox detective work
Looking forward to the rest of them Al - thanks. 

1987 Westy Syncro 2.5 DJ (Courtesy of 025MOTORSPORT)
Syncronaut #171
Syncronaut #171
-
- Registered user
- Posts: 1931
- Joined: 21 Feb 2012, 21:47
- 80-90 Mem No: 0
- Location: lancaster uk
Re: Syncro gearbox detective work
When's part 2? And 3....etc!
-
- Trader
- Posts: 9020
- Joined: 09 Oct 2005, 17:31
- 80-90 Mem No: 1967
- Location: Sutton in'it Syncronaut: 123
- Contact:
Re: Syncro gearbox detective work
max and caddy wrote:When's part 2? And 3....etc!
I had a look at part 2 last night and its even better than part one with loads of interesting extra gearbox info from Aidan. It will be live on the website in a day or two I guess as there is lots of world wide interest in the series

A few people have mentioned how after getting help from http://www.aidantalbot.com" onclick="window.open(this.href);return false; its good to see what he actually looks like and coincidentally looks the same as Daryl Christensen of AA Transaxle, I bet they smell the same

Jed
-
- Registered user
- Posts: 1931
- Joined: 21 Feb 2012, 21:47
- 80-90 Mem No: 0
- Location: lancaster uk
Re: Syncro gearbox detective work
Frikkin magic..best thing I have watched in ages, 

- Aidan
- Trader
- Posts: 7069
- Joined: 11 Oct 2005, 19:21
- 80-90 Mem No: 742
- Location: Llanfyllin, mid Wales : )
- Contact:
Re: Syncro gearbox detective work
coincidentally looks the same as Daryl Christensen of AA Transaxle, I bet they smell the same

-
- Registered user
- Posts: 43
- Joined: 10 Apr 2011, 21:22
- 80-90 Mem No: 10828
- Location: Timsbury, Somerset
Re: Syncro gearbox detective work
Ahhhh - so your Vlux ! Sorry - bit slow.
You seem very calm in the video. I was quite stressed as Aiden ripped into my gearbox and the estimate hit thousands
Aiden was wise enough to have tea and cake standing by for moral support. (And Sharon and Pete
)
Looking forward to part 2 good work, I bet there are hundreds of Syncro owners on the edge of their seats.
Cheers
Rich
You seem very calm in the video. I was quite stressed as Aiden ripped into my gearbox and the estimate hit thousands


Looking forward to part 2 good work, I bet there are hundreds of Syncro owners on the edge of their seats.
Cheers
Rich
1986 Yellow Syncro Panel Van camper conversion. 19TDi 1Z Engine conversion
Re: Syncro gearbox detective work
Looking forward to part 2 good work, I bet there are hundreds of Syncro owners on the edge of their seats.

The 80-90 Tech Wikipedia Your 1st port of call

1.9TD Syncro Doka / Syncro Kastenwagen / 16" Kombi Camper
Syncronaut No. 1
- jebiga41
- Trader
- Posts: 758
- Joined: 15 Mar 2008, 15:50
- 80-90 Mem No: 5654
- Location: dublin ireland
- Contact:
Re: Syncro gearbox detective work
Great vid
as it happens I got to see it in the gearbox in the flesh or should I say bits and pieces. I must say I really felt for AL and Harriet and after getting the blow by blow account from all present it was definately time for pints at the hotel. I alwas found it fascinating to watch Aidan strip down boxes and how much he can tell from doing this it really is an education, well done for getting it on video guys 


VW T3/T25 and Syncro Gearbox rebuilds
http://vantopia.ie
http://vantopia.ie