T4 - from Caravelle to Syncro Multivelle

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Marlow
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T4 - from Caravelle to Syncro Multivelle

Post by Marlow »

Howdy,

I ran into somebody this weekend, who suggested, that I register here and introduce myself. My name in real life is Martin, but most people call me Marlow anyhow. I live in Athlone, in the Republic of Ireland, but am originally from Denmark.

While I'm not a T3 (T25) owner, I am still a Syncronaut.

I'm actually one of the few loonatics, that went and build or converted their own Syncro, as what I wanted wasn't easily available on the market anyhow.

In the past, I've had a few ex-ESB T4 Syncros, but about 3 years ago, I went and bought this LHD T4 Caravelle.
Image
Image

You'd ask: "Why on earth would you do that ?". As I'm originally danish, so I don't mind it being LHD. When you sit high, it doesn't really matter if you sit on the left anyhow. And this particular Caravelle was cheap, 100% service history, 1 owner and had full Climatronic, which is very very rare, even in T4's.

There is another advantage to having a LHD T4: The availability of parts on the market.

Also, with the extremely introduction of the Syncro Panamericana, the amount of 16" T4 Syncros is limited. Actually .. that's an understatement.

I've since gone and started my Multivan/Campervan/Syncro conversion.

On the outside, the bus looks like this:
Image
Image

I've done a good bit to the exterior, only missing a few bits now.

Two sunroofs where fit: A tilt/slide Hollandia Vermeulen Onyx 860 sunroof in the front, which tilts and the slides back above the roof. This avoided cutting the carrier behind the cab. In the back, a solar sunroof (25W) from an Audi A8/S8 then was fit. One carrier in the centre was cut but replaced with a steel bar in front of the sunroof. This sunroof tilts or it can slide underneath the roof. It also trickle charges my leasure batteries on site.

A few cosmetic things were done, like painting the b- and c-pillar black so it looks like a long window opposed than multiple, sidebars were fitted, color coded wing mirrors, US spec indicators to break up the black and white theme a bit and a few other things.

The interiour has been replaced with a german Multivan II Highline interior. Front seats have been replaced with leather recaros from a BMW M5 and fitted with swivel plates. The center seats are the Multivan II Highline captains chairs in rails, that can turn 360 degrees. In the back I have a Reimo 3 seater rock and roll Veriotech bench. So essentially my "Multivelle" has stayed a full 7-seater while becoming a campervan.

A few other things have been done like 2 x 100Ah leasure batteries, one on each side for better weight distribution and 2 stationary Eberspächer Diesel heaters were installed.

The engine, originally being the 75kW/102 bhp and 250 Nm TDI engine has been fitted with a bigger intercooler and 111kW/150 bhp injectors. It was then chipped/remapped and runs now 140 bhp and 320 Nm torque.

Then the task was tackled to retrofit the Syncro drivetrain. At least here, VW has learned a lot from the T3 Syncros. The T4 came with a unified chassis and even more unified bits after '95, so the conversion of my '99 T4 was comparable painless.

The oilsump (yep .. it's not the same with Syncro and FWD until '00), gearbox, transferbox, propshaft, all hangers, toolbars to mount the rear diff, the rear diff and the rear drive shafts were all I needed.

There are a few snatches though. There are different rear differentials and driveshafts if you have ABS or not. My donor was an ex-ESB T4 which all have no ABS. My german Caravelle however has ABS. Also, all ex-ESB T4's are LWB, my Caravelle is SWB. So I had to go on the hunt for parts and found a lot of that via forums and the likes.

The drivetrain is essentially the same principle as the T3, just in reverse. So viscous couple full mechanical syncro mesh, but with the T4 being FWD, the primary drive is on the front wheels and the viscous coupling is to the rear.

With the syncro conversion, I also had to loose my sparewheel under the bus. And I certainly didn't want it in the boot of the bus and take space up there. Hence I've retrofitted the VW Syncro sparewheel carrier, that was an option for the T4's.

I have a few things left now. Some bits, that I already have knocking about and some, that I still need to source.

- 6t electrical winch, on a portable tray, to be connected with Anderson connector on front or rear and hooked into a mount, that yet has to be manufactured. By having it as a portable tray, I can use it both front and back. I also won't expose the winch to dirt and weather constantly. Another advantage is, that it doesn't affect the handling of my bus, when driving. When I don't use it, it'll be stowed away in the boot.

- fridge/cooker/etc. These will be installed in the boot accessable from the rear. That way I still stand in the dry, when cooking, but I don't have the cooking smell in the bus.

- ventilation. My plan is to fit a heat recovery system, like it's used in houses, that circulates outside air into the bus, but uses the heat of the outgoing air to heat up the incoming air.

- suspension. I've found somebody that has military grade suspension for the T4. In the front, it's no problem, as that's a torsion bar suspension, so I can raise or lower that, as I see fit. For the rear, these springs will give me a 7cm raise. That's twice of what the Seikel solution does.

- wheels. I've got a set of 16" wheels, that I'm going to fit with oversize A/T tyres. Just haven't got around to it yet.

- rear differential. I'm still on the hunt for one with rear diff lock. My syncro conversion was completed end of January, but I had to settle for a diff without diff lock until I can afford one that has the diff lock. (of one pops up at the right price).

I work on mast sites with radio transmission gear and I'm also an avid camper, so my T4 gets plenty of off road use.

Image

Happy trails and I hope ye don't mind me snooping around.

/M

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HarryMann
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Re: T4 - from Caravelle to Syncro Multivelle

Post by HarryMann »

No, snoop around Marlow, by all means...

...and that isall veeeeery intereeeeesting details of a once rare and now even rarer T4 Syncro. Look forward to meeting up in person at one of our events, or one of the Irish events when we can next afford that ridiculous ferry ticket price :D

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Marlow
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Re: T4 - from Caravelle to Syncro Multivelle

Post by Marlow »

I'm over for Vanfest/Busfest usually. This year should be interesting for Syncronauts in particular again, as we're trying to get the UK, german and danish T4Forum in one camp and there's a few Syncro specials inbetween there. One being a Syncro converted California T4 and one or two Crew-Cab T4 Syncros on 16" chassis, with drive-under camper-van unit.

But also beyond that, I do pop up here and there at times.

/M
'99 VW T4 Syncro (Seikel), '89 VW LT40 4x4
80-90 member: 11089 - Syncronaut: 201

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HarryMann
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Re: T4 - from Caravelle to Syncro Multivelle

Post by HarryMann »

The Syncronauts will be in Wales at Syncropendence as usual with a French contingent hopefully this year, then Snowdonia based around Bala or maybe Shell Island, then CamperJam. We don't tend to go as a club to Vanfest...

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Re: T4 - from Caravelle to Syncro Multivelle

Post by jebiga41 »

Hi Marlow glad to see you got home ok we all seemed to lose each other last night welcome to the fold just got back this evening and completely shatteredtalk soon Paul
VW T3/T25 and Syncro Gearbox rebuilds
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Marlow
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Re: T4 - from Caravelle to Syncro Multivelle

Post by Marlow »

Hehehe.

From what I heard, you didn't get to bed before 11am. We left around 3pm'ish and you certainly weren't up yet.

You missed all the fun. I had to tow a couple of the other vans out of the place, as they simply couldn't get up the slippy stretches, especially that T4 Recovery van. He was only FWD, with the big overhang on the back and then a trailer trying to take the incline in the mud was a complete no go for him.

Good you made it home well.

/M
'99 VW T4 Syncro (Seikel), '89 VW LT40 4x4
80-90 member: 11089 - Syncronaut: 201

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Re: T4 - from Caravelle to Syncro Multivelle

Post by jebiga41 »

he he sorry I missed it think I was the second last van to leave :oops: but you missed a certain blonde haired girl stating she wasn't drunk then falling out of the door of my camper :rofl :rofl :rofl :rofl :rofl :rofl :rofl :rofl :rofl
VW T3/T25 and Syncro Gearbox rebuilds
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Marlow
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Re: T4 - from Caravelle to Syncro Multivelle

Post by Marlow »

jebiga41 wrote:he he sorry I missed it think I was the second last van to leave :oops: but you missed a certain blonde haired girl stating she wasn't drunk then falling out of the door of my camper :rofl :rofl :rofl :rofl :rofl :rofl :rofl :rofl :rofl

She stumbled past my bus shortly after that and went to bed then. We had huge issues getting her awake, when we were leaving. Couldn't leave her sleeping in the caravan while pottering back home.

I can well imagine the sight of her falling out after that statement .. *DOH* :lol:

/M
'99 VW T4 Syncro (Seikel), '89 VW LT40 4x4
80-90 member: 11089 - Syncronaut: 201

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Marlow
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Re: T4 - from Caravelle to Syncro Multivelle

Post by Marlow »

HarryMann wrote:The Syncronauts will be in Wales at Syncropendence as usual with a French contingent hopefully this year, then Snowdonia based around Bala or maybe Shell Island, then CamperJam. We don't tend to go as a club to Vanfest...

There is no 2012 Events on the Syncronauts website unfortunatly. When and where would the Syncropendence be announced ? That might be interesting, as it's only just on the other side of the pond.

/M
'99 VW T4 Syncro (Seikel), '89 VW LT40 4x4
80-90 member: 11089 - Syncronaut: 201

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Re: T4 - from Caravelle to Syncro Multivelle

Post by jebiga41 »

In fairness she missed the floor :rofl :rofl If you check out the Syncronauts calender at the top of the page it'll tell you what we have planned :ok
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taigagreen
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Re: T4 - from Caravelle to Syncro Multivelle

Post by taigagreen »

Det der er fandeme vildt godt lavet!!
Now
88 Westfalia syncro AAZ i/c
91 Caravelle syncro DJ
89 doka syncro DJ
89 Westfalia California JX
84 Reimo Camper 1.9 WBX
90 Caravelle Coach JX
98 Sharan 110hp TDi

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Marlow
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Re: T4 - from Caravelle to Syncro Multivelle

Post by Marlow »

taigagreen wrote:Det der er fandeme vildt godt lavet!!

Jo. Men der er stadig meget, der skal på plads endnu. Og jeg har fornemmelsen, at det aldrig stopper :) ... men så ville det jo også være kedeligt.

Hejsa til Norge.

/M
'99 VW T4 Syncro (Seikel), '89 VW LT40 4x4
80-90 member: 11089 - Syncronaut: 201

taigagreen
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Re: T4 - from Caravelle to Syncro Multivelle

Post by taigagreen »

Marlow wrote:
taigagreen wrote:Det der er fandeme vildt godt lavet!!

Jo. Men der er stadig meget, der skal på plads endnu. Og jeg har fornemmelsen, at det aldrig stopper :) ... men så ville det jo også være kedeligt.

Hejsa til Norge.

/M

Du har heeelt ræt :D Det stopper aldrig.

Tak for en meget inspirerende thread!
Now
88 Westfalia syncro AAZ i/c
91 Caravelle syncro DJ
89 doka syncro DJ
89 Westfalia California JX
84 Reimo Camper 1.9 WBX
90 Caravelle Coach JX
98 Sharan 110hp TDi

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Re: T4 - from Caravelle to Syncro Multivelle

Post by Afragoneta »

Nice project for a nice van
I take seat to see the evolution
I´m very interested in the seikel suspension alternative...
Cheers

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Marlow
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Re: T4 - from Caravelle to Syncro Multivelle

Post by Marlow »

Afragoneta wrote:Nice project for a nice van
I take seat to see the evolution
I´m very interested in the seikel suspension alternative...
Cheers

Hi Afragoneta.

I think I've seen you on t4forum.de already. I'm also on that and bulliboard.de. The suspension should go into the bus this summer. Really looking forward to that. I also bought one of the 2mm steel-covers for engine and gearbox on the group-buy on t4forum.de, so that's also going in at the same time.

/M
'99 VW T4 Syncro (Seikel), '89 VW LT40 4x4
80-90 member: 11089 - Syncronaut: 201

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