Big Fuel Tank Leak!

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TheDutch
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Big Fuel Tank Leak!

Post by TheDutch »

So my project to get a 6-years-parked-up T25 back on the road was complete except for the test drive. Managed to go from London to Brighton and back yesterday; it'll do maybe just over 65mph now (2.0 A/C engine still not running quite right) and found everything to be in pretty good shape.

I was mighty pleased when even the fuel gauge sprang back in to life after an hour or two! So pleased in fact, that I thought I'd fill the tank up, which I do not now consider to be a mistake so much as an education. After a few miles I stopped to try a find out where the fuel smell was coming from, which was easy, it was the small waterfall trickling elegantly over the back edge of the tank, in the middle.

My investigation went something like:
:) -> :? -> :shock: -> :cry:

I didn't like having pools of fuel accumulate underneath or going to waste so I thought it was better to have it through the engine than on the floor. I then proceeded to give the engine a good clean out by way of some very uneconomical driving (who knows when I'll ever get the chance to do that again!)

The leak continued until the tank was 3/4 to 2/3 full, and whilst it has stopped dripping now, it still smells quite strongly inside and will still induce a cracking headache after about 2 hours.

So I am aware of problems with breather hoses, and will inspect them this afternoon, but does anyone know how high the fuel level gets in the tank - could such quantities leak out of breather hoses or is the tank itself knackered? And What the blithering heck do they need expansion tanks for anyway? Do any other vehicles have these? The hose linking the top of each side of the tank I can understand, but expansion tanks, are the really necessary!?

And lastly, while I have this fume problem, can anyone tell me if I can get fresh air from the front of the vehicle coming through the vents? Windows are OK, but I fear that all the vented air is just blowing petrol vapour into the cabin. A general run down on what the three heater levers do would be great!

Almost there now,

Neil

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Dan Wood
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Post by Dan Wood »

Probably the classic problem of the rusted tank, I'm afraid!

They're such a silly shape, and mud+water gets lodged on top so that they rust from above. Most people only know about it when they fill up more than they usually do, as you have discovered. It'll probably be a new tank job.

Sorry. :(

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Mocki
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Post by Mocki »

the expansion taks are needed because of the shape of the tank.......
the culprit is more likeley to be the tank itself by your description......

you should get direct fresh air thro the vents at the end of the dash nearest the doors, and thro the door vents at the back end of the doors without touching the heater controls................

:) you have prob put more petrol on the floor in this episode than i have bought in the last 3 years:)
Steve
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Hacksawbob
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Post by Hacksawbob »

I have a reasonably solid tank I'm selling from watercooled but I don't think that matters. can you collect at Vanfest?
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TheDutch
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Post by TheDutch »

10 points to anyone that thought it was going to be the fuel tank; it has three (at least) pinholes on the inside edge of the left hand 'lump'. Very tiny holes, yet caused the rest of the sponge-like surface to soak up fuel and smell for so long. I've got some PetroPatch putty to repair it with, but I have a feeling I still won't fill it up too much!

Thanks for the offer though Bob, I'll let you know if I need it.

TheDutch
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Post by TheDutch »

Refitted tank today, after applying putty and treating/painting rust. I would expect this to be possible with most leaking tanks; don't just assume that a new one is needed and save yourself the money.

After reassembly the fuel pumped out was inevitably full of dirt and rust particles, this very quickly blocked the fuel filter many times over. This silt could be empited out and the filter re-used, but needs replacing with a new one in few gallons time.

I'd also recommend replacing the three-piece rubber->metal->rubber breather pipes with just one long rubber one, the 26 year old metal lines on mine were heavily corroded.

Fingers crossed there's no more leaks...

Neil

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