Coolant issues

for questions and answers about alternative power transplants on the T25, GTi, Porsche,Subaru etc, this is the place. You must register to post but anyone can read.

Moderators: User administrators, Moderators

Post Reply
BarnyE
Registered user
Posts: 53
Joined: 27 Oct 2024, 16:10
80-90 Mem No: 0

Coolant issues

Post by BarnyE »

Hi, I’ve been rebuilding my van for the last 12 months, it got delivered on a trailer and I’m almost ready for its first test.

But I’m having an issue with the cooling system. Apologies this is my first t25 and I definitely jumped in at the deep end!
Originally a 1.9 petrol, converted to 1.9 1Y diesel.
Work done by previous owner only described as dodgy at best. See below.

viewtopic.php?t=182077

So I’ve swapped all the hoses and everything is looking like it’s meant to look.
From thisImage
To thisImage

I’ve not taken it on the road yet. But had the engine up to temp by holding the revs at around 2k rpm with occasional busts of full throttle. Temp guage goes to where I expect it should. Image
And holds there nicely fan kicks in it goes back down again. However, I’m not getting any hot air through my blowers. And the unpressurised tank does not seem to be doing anything. The blue cap on the pressurised tank is new so “should” be working. But I seem to get no coolant being pushed into the unpressurised tank. Or sucked back.

I assume the two issues may be linked. System not getting pressurised properly because the heater matrix isn’t bled. But I’ve followed brickwerks’s instructions and just can’t seem to get it bled! Any suggestions?


Sent from my iPhone using Tapatalk
Last edited by BarnyE on 28 Feb 2026, 13:59, edited 1 time in total.

BarnyE
Registered user
Posts: 53
Joined: 27 Oct 2024, 16:10
80-90 Mem No: 0

Re: Coolant issues

Post by BarnyE »

Image
Pressurised tank is full to the brim.Image
Unpressured tank just sits there with new clean coolant not doing anything.


Sent from my iPhone using Tapatalk

User avatar
Rik
Registered user
Posts: 124
Joined: 20 Jun 2024, 20:29
80-90 Mem No: 9999
Location: Alkmaar, The Netherlands

Re: Coolant issues

Post by Rik »

Have you checked your heater valve is actually opening?
1986 tintop called Rutger. 1.6d (CS), 4 spd (ABF). Self-converted to camper in the Netherlands.

BarnyE
Registered user
Posts: 53
Joined: 27 Oct 2024, 16:10
80-90 Mem No: 0

Re: Coolant issues

Post by BarnyE »

No, I haven’t. Is it easy to find out?


Sent from my iPhone using Tapatalk

User avatar
Rik
Registered user
Posts: 124
Joined: 20 Jun 2024, 20:29
80-90 Mem No: 9999
Location: Alkmaar, The Netherlands

Re: Coolant issues

Post by Rik »

Probably not very easy. At least you can try to see if the cable moves the lever as it should. It is somewhere above the spare wheel. Perhaps try to pull a hose off somewhere behind the valve, start the engine with it closed and slowly open it to see if fluid starts to flow?
Last edited by Rik on 28 Feb 2026, 21:22, edited 1 time in total.
1986 tintop called Rutger. 1.6d (CS), 4 spd (ABF). Self-converted to camper in the Netherlands.

BarnyE
Registered user
Posts: 53
Joined: 27 Oct 2024, 16:10
80-90 Mem No: 0

Re: Coolant issues

Post by BarnyE »

All the levers move with the appropriate level of resistance.


Sent from my iPhone using Tapatalk

Post Reply