87 Panel Van Restoration

For documenting and technical details of T25 restorations and major repairs
This section is for major restorations only.where to buy a panel or where to buy window rubbers belong in the bodywork seats and glass section.
Also please note,we need pictures of the restorations,without them posts are pretty useless.[\b]
Picture heavy and detailed threads , not for general banter or advertising
Traders welcome to post but not to advertise blatently
Threads will be cleaned of chit chat.

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Hinesy
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Re: 87 Panel Van Restoration

Post by Hinesy »

Prep is well underway now,

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Just the drivers side to prep then it will be into primer then paint. Then the long job of cleaning all the parts and putting it back together.
1987 Uncut Panel Van, 1.9 DG, 4 speed.

Hinesy
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Re: 87 Panel Van Restoration

Post by Hinesy »

Made a start on getting parts ready for the rebuild.
1st on the list was the opening quarter windows.
Stripped, repainted frames. Cleaned fittings and rubbers and put back together. Really happy with them.

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1987 Uncut Panel Van, 1.9 DG, 4 speed.

Hinesy
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Re: 87 Panel Van Restoration

Post by Hinesy »

More progress, unfortunately not many photos of the primer process as I wasn't around at the time. Its also had a bit of raptor on the rear panel, front deformation panel, bottom of the cills and inner wheel arches.

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1987 Uncut Panel Van, 1.9 DG, 4 speed.

Hinesy
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Re: 87 Panel Van Restoration

Post by Hinesy »

And finally after 2yrs its back into it's original colour. Full repaint inside and out, not that you'll see much of the inside but i know its protected now. Really happy with the finish straight from the gun. Now just the simple job of remembering how it goes back together and getting it through it MOT 😂. Hopefully back on the road in June.

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1987 Uncut Panel Van, 1.9 DG, 4 speed.

TwinTurbo
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Re: 87 Panel Van Restoration

Post by TwinTurbo »

Nice work, Looking fabulous.

Rob
TwinTurbo

1985 1.9 DG Caravelle Autohomes Karisma

Hinesy
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Re: 87 Panel Van Restoration

Post by Hinesy »

Had a good day on the van today.

Front grills, headlights and indicators in.

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Front doors back on with new seals. Locks, latches, check straps and handles back in. Quarter lights fitted as well. Was annoying stopped short at this point as I left my drop glass at home. 🙈.

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Got the tailgate on, brand new seal, latch and lock back in, new gas struts and fittings. Also brand new badges. Got the new rear bumper on as well.

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Got a few other little jobs ticked off, new door mirrors fitted, new aerial and the rear vents back in, retrieved my washer pipe that fell behind the dash.

Also picked up my wheels from the powder coaters.

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Got a few hours on it tomorrow, hoping to get the drop glass and remaining seals in, front bumper on and also the sliding door and associated parts.

Its good to see it coming together finally.
1987 Uncut Panel Van, 1.9 DG, 4 speed.

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maxstu
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Re: 87 Panel Van Restoration

Post by maxstu »

Very impressive. Fantastic paint job!
MaxStu
1987 DG1.9 LPG Auto Autosleeper. Soon to be 2.1
"Blissfully happy in your presence".

Hinesy
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Re: 87 Panel Van Restoration

Post by Hinesy »

Another productive day, lots done although it doesn't look much different.

Got the drop glass in and all the seals back in.
Front bumper on and fitted the sliding door, easy to fit but god it took so long aligning to get it to shut and get the gaps right.

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Slowly but surely getting there.
1987 Uncut Panel Van, 1.9 DG, 4 speed.

onscrean
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Re: 87 Panel Van Restoration

Post by onscrean »

Looks amazing! Who did the bodywork for you? Mine is going to need a bit of TLC in the not too distant future. 

Hinesy
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Re: 87 Panel Van Restoration

Post by Hinesy »

onscrean wrote: 07 Jun 2025, 20:21 Looks amazing! Who did the bodywork for you? Mine is going to need a bit of TLC in the not too distant future. 

The welding was done by local company, unfortunately mine was his last job and he's now closed and relocated abroad.

The paint was done by the company I work for in Hull, they are a commercial vehicle bodyshop and don't really take jobs like this on.

Sorry that's not very helpful.

There is however another welding company local to me that's done some recent work on another of my vehicles that comes highly recommended. Dan at DST Rustoworx, you can find them on Facebook.
1987 Uncut Panel Van, 1.9 DG, 4 speed.

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