Sudden electrical death of washers, wipers, and heater fan.
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- rollercoaster
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Sudden electrical death of washers, wipers, and heater fan.
So it was working recently and all at once not.
Checked the fuses 11 and 13, late van..
Earth crowns look fresh but I'll give them a wiggle.
Any tips what to look at next.
Electrics is my massive blind spot!
Checked the fuses 11 and 13, late van..
Earth crowns look fresh but I'll give them a wiggle.
Any tips what to look at next.
Electrics is my massive blind spot!
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Re: Sudden electrical death of washers, wipers, and heater fan.
Wash/wipe stalk is fuse 11, heater blower is fuse 13.
Sounds like an earth fault to me.
Sounds like an earth fault to me.
1985 Oettinger 3.2 Caravelle RHD syncro twin slider. SA Microbus bumpers, duplex winch system, ARC 7X15 period alloys
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Re: Sudden electrical death of washers, wipers, and heater fan.
Check the relays
1985 LeisureDrive 2.1DJ 5 Speed syncro conversion project.
1979 LT 2.0 CH Westy project
1986 LT 2.4 D24T Reimo
1979 LT 2.0 CH Westy project
1986 LT 2.4 D24T Reimo
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Re: Sudden electrical death of washers, wipers, and heater fan.
Ok I will go deeper into the earth crowns,
relays for those not listed in my Haynes.
relays for those not listed in my Haynes.
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Re: Sudden electrical death of washers, wipers, and heater fan.
Nope, stumped, how frustrating.
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- Robsey
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Re: Sudden electrical death of washers, wipers, and heater fan.
Have you checked the X relay.
Relief relay in location No 8
It is a very heavy duty relay numbered 24, 18, or 100.
Other than that is the ignition switch.
X pin position.
It feeds 12 volts to relay No8 pin 4 (relay terminal 86)
If you don't have 12v on pin 4 with the ignition on (not cranking), then potentially the ignition switch is defective.
If you do have 12volts on pin 4, then the relay may be defective.
If you short relay No8 pin 2 (30 terminal)
to pin 3 (87 terminal), then everything should start working.
The only way things won't work is if there is no permanent live 12 volts on Relay 8 pin 2.
If there is no voltage, then the fuse box may be defective.
I forgot to say - the pin numbers for the relays are embossed on the relay locations on the front of the fusebox.
Relief relay in location No 8
It is a very heavy duty relay numbered 24, 18, or 100.
Other than that is the ignition switch.
X pin position.
It feeds 12 volts to relay No8 pin 4 (relay terminal 86)
If you don't have 12v on pin 4 with the ignition on (not cranking), then potentially the ignition switch is defective.
If you do have 12volts on pin 4, then the relay may be defective.
If you short relay No8 pin 2 (30 terminal)
to pin 3 (87 terminal), then everything should start working.
The only way things won't work is if there is no permanent live 12 volts on Relay 8 pin 2.
If there is no voltage, then the fuse box may be defective.
I forgot to say - the pin numbers for the relays are embossed on the relay locations on the front of the fusebox.
Last edited by Robsey on 10 May 2025, 21:14, edited 1 time in total.
1983 Tin Top with a poorly DF and 4 speed DT box.
1987 Electrics and a DJ engine.
Maybe one day I might get it finished
1987 Electrics and a DJ engine.
Maybe one day I might get it finished
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Re: Sudden electrical death of washers, wipers, and heater fan.
I’m thinking it could be the X relay?
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Re: Sudden electrical death of washers, wipers, and heater fan.
Robsey wrote: ↑10 May 2025, 21:06 Have you checked the X relay.
Relief relay in location No 8
It is a very heavy duty relay numbered 24, 18, or 100.
Other than that is the ignition switch.
X pin position.
It feeds 12 volts to relay No8 pin 4 (relay terminal 86)
If you don't have 12v on pin 4 with the ignition on (not cranking), then potentially the ignition switch is defective.
If you do have 12volts on pin 4, then the relay may be defective.
If you short relay No8 pin 2 (30 terminal)
to pin 3 (87 terminal), then everything should start working.
The only way things won't work is if there is no permanent live 12 volts on Relay 8 pin 2.
If there is no voltage, then the fuse box may be defective.
I forgot to say - the pin numbers for the relays are embossed on the relay locations on the front of the fusebox.
Thats amazing detail, very grateful Robsey.
It reminds me that my 12 year old pulled a relay,
swore he put it back where it was...
Maybe I should take a pic for you later..
I'm out today and will make sense of it all this eve,
and then probably ask more questions.
Did I mention my blind spot?
Thanks hugely..
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Re: Sudden electrical death of washers, wipers, and heater fan.
Long day today, bit tired to think.
Photo of what's there, relays..

Anything obviously wrong?
I shall follow Robsey's leads in the morning.
Thanks
Photo of what's there, relays..

Anything obviously wrong?
I shall follow Robsey's leads in the morning.
Thanks
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Re: Sudden electrical death of washers, wipers, and heater fan.
Yes - the 18 relay wants to go in the space below it's current location.
It is in socket 2.
It should be in socket 8.
Sockets are
[1] [2] [3] [ 4 ] [ 5 ] [ 6 ]
[7] [8] [--] [10] [11] [12]
It is in socket 2.
It should be in socket 8.
Sockets are
[1] [2] [3] [ 4 ] [ 5 ] [ 6 ]
[7] [8] [--] [10] [11] [12]
1983 Tin Top with a poorly DF and 4 speed DT box.
1987 Electrics and a DJ engine.
Maybe one day I might get it finished
1987 Electrics and a DJ engine.
Maybe one day I might get it finished
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Re: Sudden electrical death of washers, wipers, and heater fan.
Ah OK, even with my blinkered eyes..
and thoughtless confused tired brain,
and the well thumbed page of Haynes,
The X relay was not in the right spot!
I can see how he got it wrong replacing it,
as when its in the right place its "upside down"
Why did he even take it out, dont know..
Anyhow, relief, things work again!
and thoughtless confused tired brain,
and the well thumbed page of Haynes,
The X relay was not in the right spot!
I can see how he got it wrong replacing it,
as when its in the right place its "upside down"
Why did he even take it out, dont know..
Anyhow, relief, things work again!
Live as if you were to die tomorrow
Learn as if you were to live forever
Syncro Danbury 2.0 petrol AGG
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- Robsey
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Re: Sudden electrical death of washers, wipers, and heater fan.
1983 Tin Top with a poorly DF and 4 speed DT box.
1987 Electrics and a DJ engine.
Maybe one day I might get it finished
1987 Electrics and a DJ engine.
Maybe one day I might get it finished
- rollercoaster
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Re: Sudden electrical death of washers, wipers, and heater fan.
I wonder why it only goes in upside down
when its in the right place
when its in the right place
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Re: Sudden electrical death of washers, wipers, and heater fan.
Maybe the chaps in Hannover had consumed too many biers when they printed the relay casings.
I inherited a lot of O.C.D from my wife. I spent un-necessary time removing relay casings and refitting them the right way up for the fusebox.
I would not worry about orientation. As long as it works.
I inherited a lot of O.C.D from my wife. I spent un-necessary time removing relay casings and refitting them the right way up for the fusebox.
I would not worry about orientation. As long as it works.
1983 Tin Top with a poorly DF and 4 speed DT box.
1987 Electrics and a DJ engine.
Maybe one day I might get it finished
1987 Electrics and a DJ engine.
Maybe one day I might get it finished
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Re: Sudden electrical death of washers, wipers, and heater fan.
Probably there is an internal standard for the lettering orientation (related to pinout) in VW, but the layout of the internal conductors of the fuse panel did not allow the correct placement.
Zoltan
1986 Multivan ex-Caravelle. Van since 2006, running mTDi 1Z since 2008 with Fiat Croma 1.9 TDid pump 2008-2019, custom pump since 2019
5spd custom box 4.57 diff + 0.74 5th
1986 Multivan ex-Caravelle. Van since 2006, running mTDi 1Z since 2008 with Fiat Croma 1.9 TDid pump 2008-2019, custom pump since 2019
5spd custom box 4.57 diff + 0.74 5th