Refilling Syncro front diff

Post by **Trundler** » 13 Aug 2006, 19:12

Anybody got any advice on refilling the front diff after replacing the VC? Like, how do you do it?? Is there a filler hole somewhere? I've looked around but can't spot it!

Post by **andysimpson** » 13 Aug 2006, 19:34

Its near the nearside driveshaft at about the same level. You will need some sort of funnel and pipe. The plug is a 17mm allen key.

Post by **Trundler** » 13 Aug 2006, 19:37

Cheers. Can't you tell I'm a Syncro newbie....

I'll have another look tomorrow.

Post by **Diamond Hell** » 13 Aug 2006, 21:03

To be fair, if you're replacing the VC then you may as well fill the diff while it's on the floor and THEN re-fit it in the van.... that's what I've always done.

It's only about 1 1/2 litres to go in there anyway.

Post by **syncroandy** » 14 Aug 2006, 08:15

If I have to refill a diff whilst still fitted, I use a length of vinyl tubing big enough to fit snugly in the end of the neck on a 500ml gear oil bottle.

Post by **KarlT** » 14 Aug 2006, 15:30

Could someone please remind me what grade/type of oil to use?

Post by **Diamond Hell** » 14 Aug 2006, 21:25

I think it's GL5 in the front and GL4 in the back, although I have heard EP80-90 recommended for the transaxle.

Post by **Trundler** » 15 Aug 2006, 11:39

Job done. Thanks for your advice chaps.

Oils: I was told GL4 (only) in the back, GL4 or 5 in the front. I've put in 1.6 litres of Castrol GL4.

It was quite simple once I'd found the filler plug in it's hidey hole between the fins!

Post by **airhead** » 18 Aug 2006, 10:07

Ive heard of people using large syringes for this job too.