Charge light stays on

An alchemy of sparks, copper wire and earth

Moderators: User administrators, Moderators

southernscouse
Registered user
Posts: 207
Joined: 13 Dec 2013, 20:36
80-90 Mem No: 2434
Location: Portsmouth

Charge light stays on

Post by southernscouse »

Right had a. Few problems with slow starter advice was change bush this is on a to do list
But I started with the alternator got a brush kit from brickwerks and fitted it to my perfectly running van I know the brush pack had been in there for years more than ten now the output is 13.5v but the charge light stays on I need this van this weekend please reply all appreciated

I was just doing what I thought would be easy maintenance I seem to have made things worse

Stesaw
Registered user
Posts: 2184
Joined: 10 Aug 2019, 23:30
80-90 Mem No: 17004
Location: Coventry

Re: Charge light stays on

Post by Stesaw »

What id do is get a multimeter and measure the main battery voltage when the engine is off. Start the engine and see if the voltage goes up. Mine sits at 14v when running, which I thinks the correct voltage it should be sitting at. If it goes up then its going to be an issue with the warning light wiring, if not then the alternator isn't charging right.

If the alternator is fine you could just leave it and fix it when you have more time..
Id check the blue wire from the alternator and give the terminal a clean.
1985 LeisureDrive 2.1DJ 5 Speed syncro conversion project.
1979 LT 2.0 CH Westy project
1986 LT 2.4 D24T Reimo

davidoft1
Trader
Posts: 2875
Joined: 27 May 2009, 18:56
80-90 Mem No: 16628
Location: hayling island

Re: Charge light stays on

Post by davidoft1 »

Refit the original brush pack, if the light goes out the new pack is faulty

davidoft1
Trader
Posts: 2875
Joined: 27 May 2009, 18:56
80-90 Mem No: 16628
Location: hayling island

Re: Charge light stays on

Post by davidoft1 »

Starter bush is fairly easy to swap

southernscouse
Registered user
Posts: 207
Joined: 13 Dec 2013, 20:36
80-90 Mem No: 2434
Location: Portsmouth

Re: Charge light stays on

Post by southernscouse »

From my garage fitted the original 45 amp alternator this was ok over 10 years ago
same red light stays on
Was only changed for a 90 amp because it’s a gipsy and need extra amps this is the one with the new pack 12 v at tickover only goes up to 13.5 if I put the headlamps on red light stays on

Stesaw
Registered user
Posts: 2184
Joined: 10 Aug 2019, 23:30
80-90 Mem No: 17004
Location: Coventry

Re: Charge light stays on

Post by Stesaw »

Has it got a split charge relay on it?
1985 LeisureDrive 2.1DJ 5 Speed syncro conversion project.
1979 LT 2.0 CH Westy project
1986 LT 2.4 D24T Reimo

southernscouse
Registered user
Posts: 207
Joined: 13 Dec 2013, 20:36
80-90 Mem No: 2434
Location: Portsmouth

Re: Charge light stays on

Post by southernscouse »

If it has I don’t know where it has standard Gipsy system with additional solar panel

southernscouse
Registered user
Posts: 207
Joined: 13 Dec 2013, 20:36
80-90 Mem No: 2434
Location: Portsmouth

Re: Charge light stays on

Post by southernscouse »

Sometime today I am putting the 90 amp alternator back in with the new brush pack
When connecting it up is there order to follow
And if the red light stays on What the the simple checks and I mean simple. Thanks

southernscouse
Registered user
Posts: 207
Joined: 13 Dec 2013, 20:36
80-90 Mem No: 2434
Location: Portsmouth

Re: Charge light stays on

Post by southernscouse »

Put the alternator with new brush pack back on still the same red light stays on
When I disconnected the alternator unclipped the earth on stater battery but did not disconnect the solar or leisure battery
If I have shorted out the blue wire to red light how do you fix it Is there a fuse or diode that can be replaced. Electrics not my strong point. Thanks

Stesaw
Registered user
Posts: 2184
Joined: 10 Aug 2019, 23:30
80-90 Mem No: 17004
Location: Coventry

Re: Charge light stays on

Post by Stesaw »

Shouldn't have done any damage to it as far as I know.
What id try and do is disconnect anything extra that you have on the battery and just see if the light stays on then... it may even be the dashpod side with a dodgy connection on the blue foil.
1985 LeisureDrive 2.1DJ 5 Speed syncro conversion project.
1979 LT 2.0 CH Westy project
1986 LT 2.4 D24T Reimo

southernscouse
Registered user
Posts: 207
Joined: 13 Dec 2013, 20:36
80-90 Mem No: 2434
Location: Portsmouth

Re: Charge light stays on

Post by southernscouse »

Had a man come round with several multi meters and he suspects earth problems
So tomorrow clean all earth straps and attach some more failing that new alternator

Dash is hard wired slaughter house kit
l

User avatar
Mocki
Membership Admin
Posts: 17251
Joined: 29 Sep 2005, 09:27
80-90 Mem No: 428
Location: Mansfield Notts
Contact:

Re: Charge light stays on

Post by Mocki »

Has the charge light worked correctly since fitting the ShC circuitry ?
Steve
tel / txt O7947-137911
👀
________________

1989 2.1LpgWBX HiTop Leisuredrive Camper
1988 2.1 Auto Caravelle TS TinTop Camper 
 

southernscouse
Registered user
Posts: 207
Joined: 13 Dec 2013, 20:36
80-90 Mem No: 2434
Location: Portsmouth

Re: Charge light stays on

Post by southernscouse »

Yes that side of things have been good temp gauge problems are all on here
Today fitted new earths one from body to engine one from starter to engine
Restarted engine light still on. Put 12v power to blue wire on alternator and light goes out which makes me think wiring is ok but output is low at alternator so have ordered new alternator for Monday

User avatar
Oldiebut goodie
Registered user
Posts: 7481
Joined: 18 Apr 2008, 01:19
80-90 Mem No: 11135
Location: Eastern Angle

Re: Charge light stays on

Post by Oldiebut goodie »

Duff diode in alternator could cause it. Dry solder joint on the diode possibly.
1.6D 2019 VW T-Cross
200hp VW T6
1̶Y̶ ̶1̶9̶8̶7̶ ̶H̶i̶-̶t̶o̶p̶ ̶C̶a̶r̶a̶v̶e̶l̶l̶e̶
5̶0̶8̶d̶ ̶M̶e̶r̶c̶

User avatar
Mocki
Membership Admin
Posts: 17251
Joined: 29 Sep 2005, 09:27
80-90 Mem No: 428
Location: Mansfield Notts
Contact:

Re: Charge light stays on

Post by Mocki »

Just the brush pack then ?
Steve
tel / txt O7947-137911
👀
________________

1989 2.1LpgWBX HiTop Leisuredrive Camper
1988 2.1 Auto Caravelle TS TinTop Camper 
 

Post Reply