What's this relay do
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				onc onc
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What's this relay do
Hi all, can anyone tell me what  the relay in the black box on the bulkhead in engine bay is for. Van is a 1.9 dg petrol engine. I been having a few cutting  out and stalling problem  lately. I have fitted a new coil and a carb  rebuild kit has been fitted. Next up is probably fuel pump. But could  this relay be causing a problem. I have no idea what this does. Thanks
			
			
									
									1.9 DG WasserBoxer 1987 Tintop.
						- Aidan
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Re: What's this relay do
heat to the inlet manifold and choke unit, switched by temp switch in waterpipe
			
			
									
									
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				onc onc
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Re: What's this relay do
Thanks Aidan, do you think  this could be part of the problem with cutting out, stalling and cold starting problem. Thanks again.
			
			
									
									1.9 DG WasserBoxer 1987 Tintop.
						- Aidan
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Re: What's this relay do
cold start procedure - 1.9 2e3 carb engine
press accelerator to full and release (do this twice in really really cold weather) this puts the choke on and a squirt of fuel into carb to aid start, the second one gives an extra pump of fuel, don't go mad and do it ten times
start engine, it should start and idle and as it warms up the choke is automatically disengaged as the coolant heats up even if the choke heater isn't working but it may be a bit rich a bit longer
if you leave it idling before driving off it will start to rev a bit high unless you blip the throttle after a couple of mins on a cold morning generally
the manifold heater helps prevent icing of fuel as it is drawn in, but really it has to be very cold and your fuel full of water for it to be a problem unlikely here and now in the UK
you don't describe your problem(s) much so difficult to know if this is related
warm it should just start with no aid
			
			
									
									
						press accelerator to full and release (do this twice in really really cold weather) this puts the choke on and a squirt of fuel into carb to aid start, the second one gives an extra pump of fuel, don't go mad and do it ten times
start engine, it should start and idle and as it warms up the choke is automatically disengaged as the coolant heats up even if the choke heater isn't working but it may be a bit rich a bit longer
if you leave it idling before driving off it will start to rev a bit high unless you blip the throttle after a couple of mins on a cold morning generally
the manifold heater helps prevent icing of fuel as it is drawn in, but really it has to be very cold and your fuel full of water for it to be a problem unlikely here and now in the UK
you don't describe your problem(s) much so difficult to know if this is related
warm it should just start with no aid
- kevtherev
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Re: What's this relay do
Removal of the intake duct will show you if the choke has set after depressing the accelerator.
The fast idle (cold) will also set at this time
Both the choke and the fast idle take around 6-8 mins to fully come off.
Be sure the choke flap is operating correctly.
It should open fully
On a cold engine it should be opening smoothly by the choke pull down unit as the accelerator is pressed (engine running)
The choke flap gap should be set correctly on the pull down unit.(Haynes)
The choke and fast idle are fully adjustable.
Cold engine stalling is usually a mixture issue due to the choke operation imo
			
			
									
									The fast idle (cold) will also set at this time
Both the choke and the fast idle take around 6-8 mins to fully come off.
Be sure the choke flap is operating correctly.
It should open fully
On a cold engine it should be opening smoothly by the choke pull down unit as the accelerator is pressed (engine running)
The choke flap gap should be set correctly on the pull down unit.(Haynes)
The choke and fast idle are fully adjustable.
Cold engine stalling is usually a mixture issue due to the choke operation imo
AGG 2.0L 8V. (Golf GTi MkIII)