Fuel filler neck replacement

Big lumps of metals and spanners. Including servicing and fluids.

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itchyfeet
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Fuel filler neck replacement

Post by itchyfeet »

Did this today on a van, took some pics to share :D

It seems there are still vans out there that need this replaced.

easier to take the front wheel off but not necessary.


clip missing and rubber perished

Image

rag in filler to stop dirt going in and three screws out

Image

rotate the plastic moulding to remove

Image

Image

new rubber, clip ( don't tighten yet) and backing plate (I reused the backing plate after some cleaning and painting)

Image

plastic moulding back and rotate

Image

fit screws and tighten clip

Image

changed the outer expansion hoses too while I was at it, inner hoses are much harder to get to and look ok for now so I left them.

Image

Image

no more fuel smell

:ok
Last edited by itchyfeet on 23 Dec 2016, 20:24, edited 1 time in total.
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ajsimmo
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Re: Fuel filler neck replacement

Post by ajsimmo »

itchyfeet wrote: It seems there are still vans out there that need this replaced.
Ha! This made me smile. Can't quite decide if it's deliberate, ironic, or innocent, but there's thousands of the bloody things - most vans I see, actually. Welcome to my world (of filth, pain and rust)! It's a goto solution for any van that's not quite running right, it's very often due to water in the fuel, for this exact fault.


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itchyfeet
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Re: Fuel filler neck replacement

Post by itchyfeet »

:D
Sarcasm.

https://www.brickwerks.co.uk/fuel-fille ... nuine.html" onclick="window.open(this.href);return false;
https://www.brickwerks.co.uk/fuel-fille ... crews.html" onclick="window.open(this.href);return false;
https://www.brickwerks.co.uk/hose-clamp-60-80mm.html" onclick="window.open(this.href);return false;
Last edited by itchyfeet on 23 Dec 2016, 20:29, edited 1 time in total.
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Smiffo
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Re: Fuel filler neck replacement

Post by Smiffo »

I thought this was going to be asking for advice...

Finally thought I could return the help, after doing mine last winter, Itchy :rofl
Should'a known better :wink:
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itchyfeet
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Re: Fuel filler neck replacement

Post by itchyfeet »

Smiffo wrote:I thought this was going to be asking for advice...

Finally thought I could return the help, after doing mine last winter, Itchy :rofl
Should'a known better :wink:

Should have taken some pics and shared :D
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Re: Fuel filler neck replacement

Post by Smiffo »

Talking of pics - your photos looks a little different to my setup..

I'm sure I had a metal ring on the filler neck that the outer metal ring in picture 2 screwed to.
Basically the screws went through the outer metal ring, through the filler neck bit, and then into another metal ring that clamped it all together.
Not sure if it was originally like that, but that was how the Brickwerks bits came.

I did it at the same time as my carb, steel pipes and new tank - this was the little bit I didn't capture in pics :oops:
'89 1.9 DG

“Some people die at 25 years old, and are buried at 75 yrs old” ~ Benjamin Franklin.

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itchyfeet
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Re: Fuel filler neck replacement

Post by itchyfeet »

Yes thats what is shown, read it again :D
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Smiffo
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Re: Fuel filler neck replacement

Post by Smiffo »

itchyfeet wrote:Yes thats what is shown, read it again :D

:rofl

I'm a pictures man - page 3 and that - I just looked for the brass bit :roll:
Wish I helped pack the shopping away now :rollin
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Re: Fuel filler neck replacement

Post by multisi »

There is a version that does not have the rubber neck and steel ring set up, it has a restriction that holds the garage petrol pump nozzle,used on vehicles destined for the USA.
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