1.6D thermostat housing

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GreenBean91
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1.6D thermostat housing

Post by GreenBean91 »

Hi all,

I have a Devon conversion which I'm fixing up slowly. It has a water cooled 1.6D (naturally aspirated). I did a small trip out in it which unveiled some problems, the biggest of which is the thermostat is seized shut (which showed itself by forcing the header tank to make a very satisfying 'pop' sound).

Long story short I'm trying to get the thermostat out but I can't find the housing. Chased all the pipes to their various places, but nothing looks like the housing. Can anyone help me find the little bugger? I've looked on wiki but couldn't see anything with regards to a specific location...

Thanks in advance :)

dave friday
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Re: 1.6D thermostat housing

Post by dave friday »

It's on the water pump under the alternator cradle.
I dont think, so I'm not[do I exist?]
1992 1600td [ jx ] syncro panel van[leisuredrive camper ]

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Oldiebut goodie
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Re: 1.6D thermostat housing

Post by Oldiebut goodie »

Be prepared to replace the plastic housing - they have a tendency to warp once taken off and become virtually impossible to get to reseal again.
I found it easiest to access from underneath, 2 bolts/studs (can't remember which) hold it on.
1.6D 2019 VW T-Cross
200hp VW T6
1̶Y̶ ̶1̶9̶8̶7̶ ̶H̶i̶-̶t̶o̶p̶ ̶C̶a̶r̶a̶v̶e̶l̶l̶e̶
5̶0̶8̶d̶ ̶M̶e̶r̶c̶

dave friday
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Posts: 804
Joined: 15 Oct 2006, 11:19
80-90 Mem No: 5533
Location: rambler de oria, near albox,almeria,spain

Re: 1.6D thermostat housing

Post by dave friday »

Bolts,and replace the "o ring/seal"
I dont think, so I'm not[do I exist?]
1992 1600td [ jx ] syncro panel van[leisuredrive camper ]

GreenBean91
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Re: 1.6D thermostat housing

Post by GreenBean91 »

Thanks for the help guys :)

Got the 'stat out quite easily. It just starts to open as the water is coming to boil (stuck it in a pan) so I don't think this was the problem.

Any thoughts as to the pressure build-up?

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Oldiebut goodie
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Re: 1.6D thermostat housing

Post by Oldiebut goodie »

Should open lower than that - need to use a thermometer to check properly. Mine opens at 82 deg, usual ones 85 I think.
1.6D 2019 VW T-Cross
200hp VW T6
1̶Y̶ ̶1̶9̶8̶7̶ ̶H̶i̶-̶t̶o̶p̶ ̶C̶a̶r̶a̶v̶e̶l̶l̶e̶
5̶0̶8̶d̶ ̶M̶e̶r̶c̶

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