Radius rod bushes
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- Ant-t
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Radius rod bushes
I need to replace my radius rod bushes, I've read the wiki and understand that measurments need to be taken for correct refitting. How easy/hard is this job to complete?
1983 DG Kamper 2
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Re: Radius rod bushes
You may encounter this:
http://archive.club8090.co.uk/viewtopic ... 7&t=133780" onclick="window.open(this.href);return false;
http://archive.club8090.co.uk/viewtopic ... 7&t=133780" onclick="window.open(this.href);return false;
Roller paint your camper at home: http://roller.epizy.com/55554/" onclick="window.open(this.href);return false; for MP4 download.
- Ant-t
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Re: Radius rod bushes
Hopefully not but thats scarey stuff 
That repair work looks excellent...

That repair work looks excellent...
1983 DG Kamper 2
- Fudgy666
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Re: Radius rod bushes
Job isn't too bad as long as none of the bolts have seized. Soak all the nuts/bolts in PlusGas a few days before you do the job and cross your fingers.
Another good tip, that I stole from another forum member, is using a ratchet strap when refitting the new bushes.
This will allow you to compress the new bushes enough to get the end bolt on.

Another good tip, that I stole from another forum member, is using a ratchet strap when refitting the new bushes.
This will allow you to compress the new bushes enough to get the end bolt on.

1982 T25 2.0L Aircooled(CU) with Twin Solex's No idea what version/type of camper conversion
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Re: Radius rod bushes
You will need to unscrew the radius rod from the bottom arm, and these are generally very tight. This can only be done with an open ended spanner, so you'll need a beast of a 27mm open ender. The job will destroy yer average adjustable. I use a 1+1/16inch Ferguson tractor spanner (which is almost exactly the right size) plus a long extension made of angle iron. Many vintage tractor enthusiasts have one of these spanners.
The alternative might be a very large stillson wrench, but these make a mess of the hexagon.
The alternative might be a very large stillson wrench, but these make a mess of the hexagon.
1.9D (AEF) pop-top. Aaaaahhhhh........that's better.

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Re: Radius rod bushes
I see your van is an 83, so it may have a different earlier design. If that's the case, then please ignore my previous ramblings!
1.9D (AEF) pop-top. Aaaaahhhhh........that's better.

- Ant-t
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Re: Radius rod bushes
Thanks for the input, will check what my setup is tomorrow but pretty much everything on my van is early. I was more concerned about taking measurements so that that all go back together ok.
1983 DG Kamper 2
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Re: Radius rod bushes
Pretty sure I used a socket as I don't think I've got a decent spanner that size.
I don't have a ratchet strap but I managed to fit the new bushes by fitting the new inner with the old outer rubber and tightening all that up. Then undid the nut again and swapped the old outer bush for the new one. This was with the arm disconnected from the lower arm (early van like yours should be).
I don't have a ratchet strap but I managed to fit the new bushes by fitting the new inner with the old outer rubber and tightening all that up. Then undid the nut again and swapped the old outer bush for the new one. This was with the arm disconnected from the lower arm (early van like yours should be).
1983 Westy Joker HighTop, 1Z TDI Conversion
1986 Westy Club Joker High Top - JX Turbo Diesel
1986 Westy Club Joker High Top - JX Turbo Diesel