Fixing an awning channel to a GRP hightop

The Tardis factor (interiors, awnings, roofs etc)

Moderators: User administrators, Moderators

Post Reply
User avatar
SamsBus2012
Registered user
Posts: 561
Joined: 15 Aug 2012, 10:24
80-90 Mem No: 11455
Location: Devon

Fixing an awning channel to a GRP hightop

Post by SamsBus2012 »

Evening all, I've just aquired a Fiamma caravanstore awning off gumtree and need to install an awning channel to the van. Any tips on fixing a channel to GRP would be gratefully received. I am thinking that l plant it on a bead of sikaflex then mechanically fix it down. I am worried that self tappers on their own will not give enough pull off :shock: resistance so wondering if I should use set screws and washers or fix a batten on the inside between the lining and the grp. Anyone done this with success?
Tom (aka Matt)
1986 Hightop with 1.9dg 4spd. The boys call him "Magnus"

User avatar
Winchweight
Registered user
Posts: 1511
Joined: 26 Jul 2013, 17:19
80-90 Mem No: 12697
Location: Shrewsbury / Brize Norton

Re: Fixing an awning channel to a GRP hightop

Post by Winchweight »

I had an awning rail sikaflexed to my T4 and it stood up to everything that was thrown at it. I didn't screw it down either, just the glue.
http://www.thelittleredbus.com" onclick="window.open(this.href);return false;

VW 2.1 WBX DJ Syncro Doka - SOLD
VW 1.9 TDi AHU Syncro Camper

User avatar
SamsBus2012
Registered user
Posts: 561
Joined: 15 Aug 2012, 10:24
80-90 Mem No: 11455
Location: Devon

Re: Fixing an awning channel to a GRP hightop

Post by SamsBus2012 »

Cheers. Thats amazing. I was worried that with an open "sun canopy" type awning, the weight of the awning plus the potential wind load may prove too much.
Tom (aka Matt)
1986 Hightop with 1.9dg 4spd. The boys call him "Magnus"

User avatar
Winchweight
Registered user
Posts: 1511
Joined: 26 Jul 2013, 17:19
80-90 Mem No: 12697
Location: Shrewsbury / Brize Norton

Re: Fixing an awning channel to a GRP hightop

Post by Winchweight »

My awning was a Kyham drive away type that attached via the awning rail, so not really a canopy type. But even so it took a beating in the lakes whilst winter camping etc. It was glued down to a metal roof though, possibly less flexible than your grp top?

To be honest, you would put away a canopy awning if there was even the slightest risk of it getting that windy though, otherwise you'd find it folded over your roof in the morning as I've seen several do.
http://www.thelittleredbus.com" onclick="window.open(this.href);return false;

VW 2.1 WBX DJ Syncro Doka - SOLD
VW 1.9 TDi AHU Syncro Camper

User avatar
SamsBus2012
Registered user
Posts: 561
Joined: 15 Aug 2012, 10:24
80-90 Mem No: 11455
Location: Devon

Re: Fixing an awning channel to a GRP hightop

Post by SamsBus2012 »

Thanks again for your comments - very useful. Yes, I agree that I would not use the canopy awning when really windy. I normally use a driveaway if staying on site for more than one night but Its nice to have somethng to stick up for short stays and stopovers.

Cheers
Tom (aka Matt)
1986 Hightop with 1.9dg 4spd. The boys call him "Magnus"

weimarbus
Registered user
Posts: 807
Joined: 19 Jun 2010, 12:53
80-90 Mem No: 10165
Location: coulsdon

Re: Fixing an awning channel to a GRP hightop

Post by weimarbus »

I have the Caravan store in place on my EMC copy hi top, I used a C shaped awning rail the back of which has a slightly indented radius and really worked well with the 'Sikaflex' . I did use 4-5 stainless self tapers to hold it in place while the sikaflex cures. make sure that you seal the screws well and clean the back of the rail and the grp with methalated spirit before bonding. The awning has been on the roof permanently for 3 years now and is still well stuck.
1985 hi-top 2.1MV with DG carb and LPG
1955 trials buggy with 1.9 DG high lift cam and twin dell's (now sold)
1972 1303 beetle
1992 Audi 100 2.8 quattro estate
1967 Vw  Madison kit

User avatar
SamsBus2012
Registered user
Posts: 561
Joined: 15 Aug 2012, 10:24
80-90 Mem No: 11455
Location: Devon

Re: Fixing an awning channel to a GRP hightop

Post by SamsBus2012 »

Great, thanks that's just what i wanted to hear. Any recommendations on a c channel? I've looked at a couple on line but because i will need about 2.7metres, i can only find the ones which come in 1.2m sections.
Tom (aka Matt)
1986 Hightop with 1.9dg 4spd. The boys call him "Magnus"

weimarbus
Registered user
Posts: 807
Joined: 19 Jun 2010, 12:53
80-90 Mem No: 10165
Location: coulsdon

Re: Fixing an awning channel to a GRP hightop

Post by weimarbus »

Hi Sam, I got mine from a Caravan/motorhome dealer in Sussex, but you should have one nearer to you, it would be pick up only though'cause of the risk of bending
1985 hi-top 2.1MV with DG carb and LPG
1955 trials buggy with 1.9 DG high lift cam and twin dell's (now sold)
1972 1303 beetle
1992 Audi 100 2.8 quattro estate
1967 Vw  Madison kit

silverbullet
Trader
Posts: 17231
Joined: 08 Jun 2009, 09:51
80-90 Mem No: 6908
Location: Surrey Syncronaut #156
Contact:

Re: Fixing an awning channel to a GRP hightop

Post by silverbullet »

I have used the same alloy P-channel to secure the tonneau on my Dehler/rooftent combo (think it was pre-drilled for a T4, about 7ft long)
Not cheap (& terrifying to bend!) Fixed with pop-rivets and it works perfectly with the standard "lollipop" profile awning beading that was on an old Reimo Sunsail.
I could only find one supplier online at the time.
1985 Oettinger 3.2 Caravelle RHD syncro twin slider. SA Microbus bumpers, duplex winch system, ARC 7X15 period alloys

Post Reply