driveshaft is wrong length if wearing a hole in the cap usually or something has gone wrong with cv installation
early vans have longer shaft which will damage late vans flange caps
More gearbox problems
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Re: More gearbox problems
Guess it may be the cv installation then as it was fine for 35 k ish miles before I fitted them but what can go wrong? circlips are in place bolts tight , how much difference in length are the shafts early/late models by the way?
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Re: More gearbox problems
548mm early 541mm late model drive shaft according to VW catolog
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Re: More gearbox problems
thanks .. only 7mm difference , ive had van for 10 years never had this problem before but may remove shaft and measure just to check 
