Open threaded hole in housing below right starter motor!!

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hardwick53
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Open threaded hole in housing below right starter motor!!

Post by hardwick53 »

To my amazement i have found an open threaded hole (approx. 28mm dia) in the housing just below right of the starter motor. I can see a large toothed gear through the hole :shock:

Anyone know what i am missing and where i can get a replacement?

Would any damage have been caused?

Any help in solving this puzzle would be appreciated.

Cheers Pat
1990 Westfalia California 1.6TD (JX) pop-top

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kevtherev
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Re: Open threaded hole in housing below right starter motor!!

Post by kevtherev »

relax
it's supposed to be there
what you can see is the flywheel
there's usually a dust cap over it..but it
doesn't really matter
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hardwick53
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Re: Open threaded hole in housing below right starter motor!!

Post by hardwick53 »

Thanks Kev, that's put my mind at ease

Looking at the toothed gear aka flywheel, should there be any sign of oil/lube on it? couldn't see any.
1990 Westfalia California 1.6TD (JX) pop-top

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kevtherev
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Re: Open threaded hole in housing below right starter motor!!

Post by kevtherev »

hardwick53 wrote:Thanks Kev, that's put my mind at ease

Looking at the toothed gear aka flywheel, should there be any sign of oil/lube on it? couldn't see any.
no
do you know what the flywheel does and what the teeth are for?
AGG 2.0L 8V. (Golf GTi MkIII)

hardwick53
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Re: Open threaded hole in housing below right starter motor!!

Post by hardwick53 »

I know the name but never had a need to work on it. A quick search tells me it helps to balance the momentum of the engine and for the starter motor to engage to.
Does it do anything else on our vans? Thx for your help kev

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1990 Westfalia California 1.6TD (JX) pop-top

hardwick53
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Re: Open threaded hole in housing below right starter motor!!

Post by hardwick53 »

Brickwerks do a dust cap for it, costs about £8ish
1990 Westfalia California 1.6TD (JX) pop-top

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Hacksawbob
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Re: Open threaded hole in housing below right starter motor!!

Post by Hacksawbob »

hardwick53 wrote:Brickwerks do a dust cap for it, costs about £8ish
but if your threads are corroded it wont fit.
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Ian Hulley
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Re: Open threaded hole in housing below right starter motor!!

Post by Ian Hulley »

But a hydraulic blanking cap off a new hose will :ok
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hardwick53
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Re: Open threaded hole in housing below right starter motor!!

Post by hardwick53 »

Where can I get one of them Ian? Do you know what size it is or what to search for. Cheers Pat;)
1990 Westfalia California 1.6TD (JX) pop-top

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kevtherev
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Re: Open threaded hole in housing below right starter motor!!

Post by kevtherev »

hardwick53 wrote:Where can I get one of them Ian? Do you know what size it is or what to search for. Cheers Pat;)

well let's see
28mm hole.. ok
a cap..ok
for blanking..ok

put that into google and hey presto..

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hardwick53
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Re: Open threaded hole in housing below right starter motor!!

Post by hardwick53 »

I assume these are just push fit, which i can then see the relevance re. corroded threads.

Thanks for the enlightenment, i hope my knowledge gets to a level where i can post a smart reply :lol:

Ta :ok
1990 Westfalia California 1.6TD (JX) pop-top

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Re: Open threaded hole in housing below right starter motor!!

Post by billy739 »

its used to set the timing marks for cambelt fitting ect

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nobbyfox
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Re: Open threaded hole in housing below right starter motor!!

Post by nobbyfox »

Mine was damaged and replaced with a version from Brickwerks.
Easy fix !

Steve
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icosahedron
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Re: Open threaded hole in housing below right starter motor!!

Post by icosahedron »

billy739 wrote:its used to set the timing marks for cambelt fitting ect

It is there for locking the flywheel with a special tool to allow undoing and torquing of the crankshaft bolt that holds the cooling fan hub or pulley.

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Ian Hulley
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Re: Open threaded hole in housing below right starter motor!!

Post by Ian Hulley »

icosahedron wrote:
billy739 wrote:its used to set the timing marks for cambelt fitting ect

It is there for locking the flywheel with a special tool to allow undoing and torquing of the crankshaft bolt that holds the cooling fan hub or pulley.

And tightening up the flywheel/auto flexy plate bolts :wink:

Ian
The Hulley's Bus
1989 2.1DJ Trampspotter
LPG courtesy of Steve @ Gasure

Locked