Crunchy reverse
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- syncropatrick
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Re: Crunchy reverse
Didn't know about the nylons trick. Did it by touch and sight when pouring. Something for next time.
Yep Baz, I hope so.
Yep Baz, I hope so.
Syncro 16” AGG Dehler Profi hightop Caravelle/Camper
- syncropatrick
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Re: Crunchy reverse
Finally got around to this. It was pressing as couldn't drive at CF and Normandy is looming.
Spent the morning bouncing on scaffold poles chained to ears. All I managed to do was flex the pole. Looked at trolley jacks and decided pockets not deep enough at the mo.
Bought some flat steel and made some extension bars as Jed did.
Outdoor man cave. Can't live without a vice (Lloydy you taking note).

Made four of these. (camera not obeying macro selection).

Test fit.


Now got a whopping 36mm between nosecone flange and top of mini crossmember.

Mounted gearbox and engine frame. What a fecking faff that is! Do a bit of fettling tomoz and that's good enough for France.
One day I'll bend them down and fit Ian's monster slab. (piccy taken of his van at CF).

Thanks peeps for all the advice and encouragement. Couldn't have done it without ya!
Spent the morning bouncing on scaffold poles chained to ears. All I managed to do was flex the pole. Looked at trolley jacks and decided pockets not deep enough at the mo.
Bought some flat steel and made some extension bars as Jed did.
Outdoor man cave. Can't live without a vice (Lloydy you taking note).

Made four of these. (camera not obeying macro selection).

Test fit.


Now got a whopping 36mm between nosecone flange and top of mini crossmember.

Mounted gearbox and engine frame. What a fecking faff that is! Do a bit of fettling tomoz and that's good enough for France.
One day I'll bend them down and fit Ian's monster slab. (piccy taken of his van at CF).

Thanks peeps for all the advice and encouragement. Couldn't have done it without ya!
Syncro 16” AGG Dehler Profi hightop Caravelle/Camper
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Re: Crunchy reverse
I strongly ad(vise) anyone going near a car boot sale to keep their eyes open for a set of 24" Stilsons.
Defo the tool to use for many straightening jobs, like those pesky tabs
Defo the tool to use for many straightening jobs, like those pesky tabs

1985 Oettinger 3.2 Caravelle RHD syncro twin slider. SA Microbus bumpers, duplex winch system, ARC 7X15 period alloys
- syncropatrick
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Re: Crunchy reverse
2nd time in recent days I've heard that advice. I'll keep my eyes peeled.silverbullet wrote:I strongly ad(vise) anyone going near a car boot sale to keep their eyes open for a set of 24" Stilsons.
Defo the tool to use for many straightening jobs, like those pesky tabs
Syncro 16” AGG Dehler Profi hightop Caravelle/Camper
- lloydy
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Re: Crunchy reverse
i should get a vise really.........
stillsons are great... for plumbing.. how would they straighten something a long bar could not?
stillsons are great... for plumbing.. how would they straighten something a long bar could not?
Time is a drug. Too much of it kills you
- syncropatrick
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Re: Crunchy reverse
scaffold pipe is too small to fit over the end of the ear to lever down. I guess with a large stilson one pops van on ramp, scoots underneath and applies stilson either in vertical position and then pushes backwards, or horizontally and then hangs from it like a chimp.
Syncro 16” AGG Dehler Profi hightop Caravelle/Camper
- lloydy
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Re: Crunchy reverse
ah ok, you can get stillsons with vertical jaws, might be easier than the normal 90 deg ones
Time is a drug. Too much of it kills you
- syncropatrick
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Re: Crunchy reverse
Having not owned or used one, this is conjecture on my behalf.
Syncro 16” AGG Dehler Profi hightop Caravelle/Camper
- jebiga41
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Re: Crunchy reverse
had to bend one tab slightly today stiltsons worked a treat with a long bar thanks for the tip dudesilverbullet wrote:I strongly ad(vise) anyone going near a car boot sale to keep their eyes open for a set of 24" Stilsons.
Defo the tool to use for many straightening jobs, like those pesky tabs


VW T3/T25 and Syncro Gearbox rebuilds
http://vantopia.ie
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Re: Crunchy reverse
Not necessary mate, ordinary ones do it just fine. Reverse onto ramps, slide under the van and pull back (not down) on the Stilsons:lloydy wrote:ah ok, you can get stillsons with vertical jaws, might be easier than the normal 90 deg ones
https://club8090.co.uk/forum/viewtopic.p ... 5#p7872266" onclick="window.open(this.href);return false;
1985 Oettinger 3.2 Caravelle RHD syncro twin slider. SA Microbus bumpers, duplex winch system, ARC 7X15 period alloys
Re: Crunchy reverse
Well I used the trolley jack method and then stillsons to twist straight afterwards as the n/s one is canted. They don't always stay in-plane when pulling down.
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- lloydy
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Re: Crunchy reverse
i reckon you should all just look after your vans more, or choose a better line through the rocks!



Time is a drug. Too much of it kills you
- syncropatrick
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Re: Crunchy reverse
More driving, less fettling. You know it makes sense. Can't see the point of a trailer queen Syncro myself.



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Re: Crunchy reverse
More driving gets my vote every time 

1985 Oettinger 3.2 Caravelle RHD syncro twin slider. SA Microbus bumpers, duplex winch system, ARC 7X15 period alloys