THE SYNCRO JOURNEY!
Moderators: User administrators, Moderators
Re: THE SYNCRO JOURNEY!
Everything in that area is integral to the structure, lots of internal stiffening etc.
Jacking points are definitely not a walk in the park, whatever your welding skills, its more to do with metal fabrication and understanding what the structure was like before (... it rusted away).. welding when you can't even get the torch near the job, nor see it, is not comparable much else
Jacking points are definitely not a walk in the park, whatever your welding skills, its more to do with metal fabrication and understanding what the structure was like before (... it rusted away).. welding when you can't even get the torch near the job, nor see it, is not comparable much else
The 80-90 Tech Wikipedia Your 1st port of call

1.9TD Syncro Doka / Syncro Kastenwagen / 16" Kombi Camper
Syncronaut No. 1
-
- Registered user
- Posts: 1931
- Joined: 21 Feb 2012, 21:47
- 80-90 Mem No: 0
- Location: lancaster uk
Re: THE SYNCRO JOURNEY!
Agreed....I had to chop out the amazingly good metal and chuck it away so I could get to the rusty no longer there metal...turned out ok but took ten times longer than expected and like Clive says is like nowt else, and im no stranger to rust!
-
- Trader
- Posts: 17229
- Joined: 08 Jun 2009, 09:51
- 80-90 Mem No: 6908
- Location: Surrey Syncronaut #156
- Contact:
Re: THE SYNCRO JOURNEY!
I didn't particularly enjoy doing the n/s swingarm mount and sill end reconstruction on ours last year. You need to be able to perform good, heavy-ish vertical and overhead MIG welding and have the kit that will deliver a stable arc at the currents required, never mind the basic fabrication skills and the ability to set out the job i.e establish reliable datums to complete the task.
Cheap toy welders with throwaway gas bottles or flux-cored wire won't cut it, you'll just end up with a load of pigeon poo with no structural strength.
P.S. I'll be tackling the front n/s later in the year as that's been crushed and subsequently gone to weetabix
unless I just cut out the whole thing and make some rock-slider sills from heavier sections 
Cheap toy welders with throwaway gas bottles or flux-cored wire won't cut it, you'll just end up with a load of pigeon poo with no structural strength.
P.S. I'll be tackling the front n/s later in the year as that's been crushed and subsequently gone to weetabix


1985 Oettinger 3.2 Caravelle RHD syncro twin slider. SA Microbus bumpers, duplex winch system, ARC 7X15 period alloys
Re: THE SYNCRO JOURNEY!
unless I just cut out the whole thing and make some rock-slider sills from heavier sections
worth considering

The 80-90 Tech Wikipedia Your 1st port of call

1.9TD Syncro Doka / Syncro Kastenwagen / 16" Kombi Camper
Syncronaut No. 1
-
- Registered user
- Posts: 187
- Joined: 22 Jan 2012, 22:02
- 80-90 Mem No: 10699
- Location: Hertfordshire
Re: THE SYNCRO JOURNEY!
Fitted new shield gasket.
New rubbers on turbo return.
Running well! Yay
New rubbers on turbo return.
Running well! Yay
-
- Registered user
- Posts: 1931
- Joined: 21 Feb 2012, 21:47
- 80-90 Mem No: 0
- Location: lancaster uk
Re: THE SYNCRO JOURNEY!
15 days?
-
- Registered user
- Posts: 807
- Joined: 19 Jul 2010, 21:12
- 80-90 Mem No: 10610
- Location: Wiltshire
Re: THE SYNCRO JOURNEY!
I was well p'd off today, LIfted the door step rubbers (common rot area) and the o/s had a rust hole about the size of a £2 coin, chopped it out and welded ok. But it's no longer a "rust free/never welded" van!! Guess I'll have another pint of Pedigree and move on 

Syncronaut no 152
92 RHD mv panel van
94 RHD jx doka 16"
92 RHD mv panel van
94 RHD jx doka 16"
Re: THE SYNCRO JOURNEY!
Yuk! Marstons Pedigree, headache gear IMHO
Try something with a better pedigree than Marston's Pedigree next time...

Try something with a better pedigree than Marston's Pedigree next time...


The 80-90 Tech Wikipedia Your 1st port of call

1.9TD Syncro Doka / Syncro Kastenwagen / 16" Kombi Camper
Syncronaut No. 1
-
- Trader
- Posts: 17229
- Joined: 08 Jun 2009, 09:51
- 80-90 Mem No: 6908
- Location: Surrey Syncronaut #156
- Contact:
Re: THE SYNCRO JOURNEY!
Proper German beer whenever you can get it, no preservatives (protected by law out there!) means plenty of drinking pleasure and no "head-full-o-lead" in the morning.


1985 Oettinger 3.2 Caravelle RHD syncro twin slider. SA Microbus bumpers, duplex winch system, ARC 7X15 period alloys
-
- Registered user
- Posts: 807
- Joined: 19 Jul 2010, 21:12
- 80-90 Mem No: 10610
- Location: Wiltshire
Re: THE SYNCRO JOURNEY!
That would be the old ' reinheitsgebot '!!!
Thinking maybe Doom Bar would be a more apt brew for a Syncro owner ??
Thinking maybe Doom Bar would be a more apt brew for a Syncro owner ??

Syncronaut no 152
92 RHD mv panel van
94 RHD jx doka 16"
92 RHD mv panel van
94 RHD jx doka 16"
Re: THE SYNCRO JOURNEY!
Yes, the Doombar was on good form at the Wyndham Arms Kentisbeare, for our Thursday night meet meal, Jes and myself put a couple away ... a lovely pint to be sure
The 80-90 Tech Wikipedia Your 1st port of call

1.9TD Syncro Doka / Syncro Kastenwagen / 16" Kombi Camper
Syncronaut No. 1
-
- Registered user
- Posts: 1931
- Joined: 21 Feb 2012, 21:47
- 80-90 Mem No: 0
- Location: lancaster uk
Re: THE SYNCRO JOURNEY!
This thread about coopers van seems to of lost its way a smidgen...where's cooper?
- Titus A Duxass
- Registered user
- Posts: 5777
- Joined: 24 Nov 2007, 08:22
- 80-90 Mem No: 4475
- Location: Cologne
Re: THE SYNCRO JOURNEY!
silverbullet wrote:Proper German beer whenever you can get it, no preservatives (protected by law out there!) means plenty of drinking pleasure and no "head-full-o-lead" in the morning.
Sorry but I have to disagree - German beers do give you a big headache, you obviously aren't drinking enough ya lightweight.
VW T3 GTi Camper 2,0l
Re: THE SYNCRO JOURNEY!
Did you say cooper or copper?
Losing MY way a bit here too, too much Doombar and SloeGin last week maybe..
Losing MY way a bit here too, too much Doombar and SloeGin last week maybe..
The 80-90 Tech Wikipedia Your 1st port of call

1.9TD Syncro Doka / Syncro Kastenwagen / 16" Kombi Camper
Syncronaut No. 1
-
- Trader
- Posts: 17229
- Joined: 08 Jun 2009, 09:51
- 80-90 Mem No: 6908
- Location: Surrey Syncronaut #156
- Contact:
Re: THE SYNCRO JOURNEY!
Yep this is a hijack good and proper! Nice and quiet though...max and caddy wrote:This thread about coopers van seems to of lost its way a smidgen...where's cooper?
1985 Oettinger 3.2 Caravelle RHD syncro twin slider. SA Microbus bumpers, duplex winch system, ARC 7X15 period alloys