THE SYNCRO JOURNEY!

Syncro 4&4 Discussion and Q&A last answered over 2 years ago.
You may also want to visit the Wiki(pedia) for a more structured index of T25 repair, maintenance, technical and ownership topics (browse for Syncro links)

You can find further syncro specific information on the Syncronauts website.

Moderators: User administrators, Moderators

Locked
User avatar
HarryMann
Admin/Mod
Posts: 9610
Joined: 30 Sep 2005, 11:40
80-90 Mem No: 379
Location: Herts, UK

Re: THE SYNCRO JOURNEY!

Post by HarryMann »

Everything in that area is integral to the structure, lots of internal stiffening etc.

Jacking points are definitely not a walk in the park, whatever your welding skills, its more to do with metal fabrication and understanding what the structure was like before (... it rusted away).. welding when you can't even get the torch near the job, nor see it, is not comparable much else

The 80-90 Tech Wikipedia Your 1st port of call :idea

1.9TD Syncro Doka / Syncro Kastenwagen / 16" Kombi Camper
Syncronaut No. 1

max and caddy
Registered user
Posts: 1931
Joined: 21 Feb 2012, 21:47
80-90 Mem No: 0
Location: lancaster uk

Re: THE SYNCRO JOURNEY!

Post by max and caddy »

Agreed....I had to chop out the amazingly good metal and chuck it away so I could get to the rusty no longer there metal...turned out ok but took ten times longer than expected and like Clive says is like nowt else, and im no stranger to rust!

silverbullet
Trader
Posts: 17229
Joined: 08 Jun 2009, 09:51
80-90 Mem No: 6908
Location: Surrey Syncronaut #156
Contact:

Re: THE SYNCRO JOURNEY!

Post by silverbullet »

I didn't particularly enjoy doing the n/s swingarm mount and sill end reconstruction on ours last year. You need to be able to perform good, heavy-ish vertical and overhead MIG welding and have the kit that will deliver a stable arc at the currents required, never mind the basic fabrication skills and the ability to set out the job i.e establish reliable datums to complete the task.
Cheap toy welders with throwaway gas bottles or flux-cored wire won't cut it, you'll just end up with a load of pigeon poo with no structural strength.

P.S. I'll be tackling the front n/s later in the year as that's been crushed and subsequently gone to weetabix :roll: unless I just cut out the whole thing and make some rock-slider sills from heavier sections :idea
1985 Oettinger 3.2 Caravelle RHD syncro twin slider. SA Microbus bumpers, duplex winch system, ARC 7X15 period alloys

User avatar
HarryMann
Admin/Mod
Posts: 9610
Joined: 30 Sep 2005, 11:40
80-90 Mem No: 379
Location: Herts, UK

Re: THE SYNCRO JOURNEY!

Post by HarryMann »

unless I just cut out the whole thing and make some rock-slider sills from heavier sections :idea

worth considering :idea

The 80-90 Tech Wikipedia Your 1st port of call :idea

1.9TD Syncro Doka / Syncro Kastenwagen / 16" Kombi Camper
Syncronaut No. 1

Cooper
Registered user
Posts: 187
Joined: 22 Jan 2012, 22:02
80-90 Mem No: 10699
Location: Hertfordshire

Re: THE SYNCRO JOURNEY!

Post by Cooper »

Fitted new shield gasket.
New rubbers on turbo return.
Running well! Yay

max and caddy
Registered user
Posts: 1931
Joined: 21 Feb 2012, 21:47
80-90 Mem No: 0
Location: lancaster uk

Re: THE SYNCRO JOURNEY!

Post by max and caddy »

15 days?

Syncrobaz
Registered user
Posts: 807
Joined: 19 Jul 2010, 21:12
80-90 Mem No: 10610
Location: Wiltshire

Re: THE SYNCRO JOURNEY!

Post by Syncrobaz »

I was well p'd off today, LIfted the door step rubbers (common rot area) and the o/s had a rust hole about the size of a £2 coin, chopped it out and welded ok. But it's no longer a "rust free/never welded" van!! Guess I'll have another pint of Pedigree and move on :ok
Syncronaut no 152
92 RHD mv panel van
94 RHD jx doka 16"

User avatar
HarryMann
Admin/Mod
Posts: 9610
Joined: 30 Sep 2005, 11:40
80-90 Mem No: 379
Location: Herts, UK

Re: THE SYNCRO JOURNEY!

Post by HarryMann »

Yuk! Marstons Pedigree, headache gear IMHO

Try something with a better pedigree than Marston's Pedigree next time... :idea




:)

The 80-90 Tech Wikipedia Your 1st port of call :idea

1.9TD Syncro Doka / Syncro Kastenwagen / 16" Kombi Camper
Syncronaut No. 1

silverbullet
Trader
Posts: 17229
Joined: 08 Jun 2009, 09:51
80-90 Mem No: 6908
Location: Surrey Syncronaut #156
Contact:

Re: THE SYNCRO JOURNEY!

Post by silverbullet »

Proper German beer whenever you can get it, no preservatives (protected by law out there!) means plenty of drinking pleasure and no "head-full-o-lead" in the morning.

:ok
1985 Oettinger 3.2 Caravelle RHD syncro twin slider. SA Microbus bumpers, duplex winch system, ARC 7X15 period alloys

Syncrobaz
Registered user
Posts: 807
Joined: 19 Jul 2010, 21:12
80-90 Mem No: 10610
Location: Wiltshire

Re: THE SYNCRO JOURNEY!

Post by Syncrobaz »

That would be the old ' reinheitsgebot '!!!


Thinking maybe Doom Bar would be a more apt brew for a Syncro owner ?? :rofl
Syncronaut no 152
92 RHD mv panel van
94 RHD jx doka 16"

User avatar
HarryMann
Admin/Mod
Posts: 9610
Joined: 30 Sep 2005, 11:40
80-90 Mem No: 379
Location: Herts, UK

Re: THE SYNCRO JOURNEY!

Post by HarryMann »

Yes, the Doombar was on good form at the Wyndham Arms Kentisbeare, for our Thursday night meet meal, Jes and myself put a couple away ... a lovely pint to be sure

The 80-90 Tech Wikipedia Your 1st port of call :idea

1.9TD Syncro Doka / Syncro Kastenwagen / 16" Kombi Camper
Syncronaut No. 1

max and caddy
Registered user
Posts: 1931
Joined: 21 Feb 2012, 21:47
80-90 Mem No: 0
Location: lancaster uk

Re: THE SYNCRO JOURNEY!

Post by max and caddy »

This thread about coopers van seems to of lost its way a smidgen...where's cooper?

User avatar
Titus A Duxass
Registered user
Posts: 5777
Joined: 24 Nov 2007, 08:22
80-90 Mem No: 4475
Location: Cologne

Re: THE SYNCRO JOURNEY!

Post by Titus A Duxass »

silverbullet wrote:Proper German beer whenever you can get it, no preservatives (protected by law out there!) means plenty of drinking pleasure and no "head-full-o-lead" in the morning.

:ok

Sorry but I have to disagree - German beers do give you a big headache, you obviously aren't drinking enough ya lightweight.
VW T3 GTi Camper 2,0l

User avatar
HarryMann
Admin/Mod
Posts: 9610
Joined: 30 Sep 2005, 11:40
80-90 Mem No: 379
Location: Herts, UK

Re: THE SYNCRO JOURNEY!

Post by HarryMann »

Did you say cooper or copper?

Losing MY way a bit here too, too much Doombar and SloeGin last week maybe..

The 80-90 Tech Wikipedia Your 1st port of call :idea

1.9TD Syncro Doka / Syncro Kastenwagen / 16" Kombi Camper
Syncronaut No. 1

silverbullet
Trader
Posts: 17229
Joined: 08 Jun 2009, 09:51
80-90 Mem No: 6908
Location: Surrey Syncronaut #156
Contact:

Re: THE SYNCRO JOURNEY!

Post by silverbullet »

max and caddy wrote:This thread about coopers van seems to of lost its way a smidgen...where's cooper?
Yep this is a hijack good and proper! Nice and quiet though...
1985 Oettinger 3.2 Caravelle RHD syncro twin slider. SA Microbus bumpers, duplex winch system, ARC 7X15 period alloys

Locked