Wing,arch,valance,side window&Sliding door,cab step,inr sill

Thin bits of metal and bright blue light. Including glass & trim.

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dingdangdoo
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Re: Wing,arch,valance,side window&Sliding door,cab step repair

Post by dingdangdoo »

Well done on the work mate is this the van that there was a poll for scrap or not earlier in the year?Just been catching up on other peoples work to give me inspiration for my up and coming work over the next few winter months on the drive sorting out the near side.The off side was done last year.So near side this time and maybe change of colour.Keep up the good work. :ok

Jonnyb416
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Re: Wing,arch,valance,side window&Sliding door,cab step repair

Post by Jonnyb416 »

dingdangdoo wrote:is this the van that there was a poll for scrap or not earlier in the year?

Haha yeah it is. Decided to go a head, so what if it costs wore than it's worth in the end as Im having a lot of fun working on it and learning all the time. Just need more space in the title of this thread as I start the front and offside.

Get some pictures up and I will help egg you on. :ok

Jon.
1982 Diesel hightop. 1Y engine. Still work in progress but running and taking us on holidays.

dingdangdoo
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Re: Wing,arch,valance,side window&Sliding door,cab step repair

Post by dingdangdoo »

Hope fully start chopping mine on sunday.I left this side while last as when driving down the road it all ways has it's best side to on coming traffic :D

Jonnyb416
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Re: Wing,arch,valance,side window&Sliding door,cab step repair

Post by Jonnyb416 »

Well after a long time not doing much to my restoration I finally got a little bit done today.

Started with a rather rusty/holey drivers side cab step. I got lucky with the near side step as it only needed a little patch but this one was well gone:

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Jon.
1982 Diesel hightop. 1Y engine. Still work in progress but running and taking us on holidays.

Jonnyb416
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Re: Wing,arch,valance,side window&Sliding door,cab step repair

Post by Jonnyb416 »

So started cutting bits away, being careful not to snip the throttle cable!
Jon.
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1982 Diesel hightop. 1Y engine. Still work in progress but running and taking us on holidays.

Jonnyb416
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Re: Wing,arch,valance,side window&Sliding door,cab step repair

Post by Jonnyb416 »

Then made the new step in pieces. Used cardboard to make templates first, still cut a couple of bits short but easily filled in with more metal.

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As per usual I forgot to take the final pic of it painted up but I still need to go back to grind the welds down.

That was it for today. Had a little nosey round the engine I bought the other day off Billy numbers and checked out the clutch/flywheel I bought off Aiden at Dubfreeze (in very good condition too Aiden if you are reading at all, cheers :ok )

Jon.
1982 Diesel hightop. 1Y engine. Still work in progress but running and taking us on holidays.

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Dazco
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Re: Wing,arch,valance,side window&Sliding door,cab step repair

Post by Dazco »

Coming on well jon. Did you check under the throttle pedal where it hinges. Mine looked ok but water had done its worst and I had to patch it . Worth checking while your down there .
Auto sleeper fitted with EJ 20 subaru lump

Jonnyb416
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Wing,arch,valance,side window&Sliding door,cab step repair

Post by Jonnyb416 »

Cheers Dazco. We patched very close to that bracket but it did appear OK. Jon.
1982 Diesel hightop. 1Y engine. Still work in progress but running and taking us on holidays.

bmouthboyo
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Re: Wing,arch,valance,side window&Sliding door,cab step repair

Post by bmouthboyo »

Any progress on this beauty?:)
1983 Autosleeper Trooper - 1.8 Gti Conversion

Jonnyb416
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Wing,arch,valance,side window&Sliding door,cab step repair

Post by Jonnyb416 »

Not at the moment :(
Moving house soon so can't afford to pay the welder, although I should be getting him round for a day this month hopefully! Maybe 3 sessions left of bodywork.
Been a bit lazy as there's loads I can be doing myself really.
I was hoping to speak to Grumpy Midget soon and see if he fancies helping me fit my engine. Getting it running would be a massive accomplishment.

Ive been following your work. It's looking good! Now, if only I had 14 days free to work on mine :)
Jon.
1982 Diesel hightop. 1Y engine. Still work in progress but running and taking us on holidays.

Jonnyb416
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Re: Wing,arch,valance,side window&Sliding door,cab step repair

Post by Jonnyb416 »

Has it really been that long since I worked on this? I am going to read through the entire thread and get the welder round as soon as he's back off holiday! Jon.
1982 Diesel hightop. 1Y engine. Still work in progress but running and taking us on holidays.

Jonnyb416
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Re: Wing,arch,valance,side window&Sliding door,cab step repair

Post by Jonnyb416 »

Started to sort the off side rear wheel arch today. Didn't need a full wing replacement like the other side just the arch. Started cutting away at the rust.
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Jon.
1982 Diesel hightop. 1Y engine. Still work in progress but running and taking us on holidays.

Jonnyb416
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Joined: 17 Feb 2011, 22:07
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Re: Wing,arch,valance,side window&Sliding door,cab step repair

Post by Jonnyb416 »

Not easy welding under here but started plating up the hole with metal.

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Thought we had got away with replacing just half of the arch as the other bit looked ok; maybe needed a grind down and vactan, but, with a harder stab with a screw driver revealed more rust that will need sorting next time.
Jon.
1982 Diesel hightop. 1Y engine. Still work in progress but running and taking us on holidays.

Jonnyb416
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Joined: 17 Feb 2011, 22:07
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Location: Wigan

Re: Wing,arch,valance,side window&Sliding door,cab step repair

Post by Jonnyb416 »

Now, before discovering the rest of the arch needed replacing we started on the rear quarter end piece. A relatively straight foward repair but the swage line didn't line up perfectly but it's not a perfect van :D

Cut off the rusted piece.
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New panel clamped in place.
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Welded in place.

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Jon.
1982 Diesel hightop. 1Y engine. Still work in progress but running and taking us on holidays.

Jonnyb416
Registered user
Posts: 965
Joined: 17 Feb 2011, 22:07
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Location: Wigan

Re: Wing,arch,valance,side window&Sliding door,cab step repair

Post by Jonnyb416 »

Moved on to the rear valance. After a good poke around and scraping the paint away a few holes developed that were going to need fixing. Jon.


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1982 Diesel hightop. 1Y engine. Still work in progress but running and taking us on holidays.

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