1.9 DG electrical connections

[village]

Evening all, this is my first post on the forum, but I am a bit of a dub veteran, having owned a slack handful of HE's in the past and I'm just finishing off a 1.9 tdi conversion in our T4, but I am a T25 nube.

I helping my brother in law (Sunseeker on here) to fit a replacement DG engine this weekend, and it's all gone swimmingly thus far, but we're a bit stumped by the electrickery bits.

The following photos show the connections we need help with, any suggestions on where to plug them in will be very welcome














Cheers
Pete

[Mocki]

hi, welcome

ok.

picture 1.
we will come back to that

picture.2
the earth to the ignition module, 10mm bolt ontop of the head.Just above the plug are two threaded holes in your pic.there.

picture 3
not sure what you are pointing to

picture 4

picture 5
is the fuel cut off solenoid, choke and carb wiring - all should have a ignition live, piggy backed from the pos on the coil, re pic 3 maybe? and picture 1( said we would come back to it didnt i)

pic 6
the red is the carb heater, and connects to the thick red from the electrical black box and its relay in the corner of the engine bay
the other connections relate to picture 5 wires

pic 7

i will add picture 7

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[Sunseeker]

Thanks Steve really Helpfull
Thanks for your continued help Village "Pete" Legend!

[village]

Okey dokey, next question:

The following picture shows the three wires we have yet to find a home for




We have a yellow plug on a blue/black wire, a yellow plug on a black wire and a white plug on a brown/ black wire.

We also have the follow loose wire with three plugs on it. Any ideas?



And lastly (for now......) This sensor. What is it for and where should it go?




Cheers
Pete

[Mickyfin]

That sensor pete is the low oil pressure sensor, and fits inbetween the push tubes on the left hand side of the engine as you look at it.

[village]

Thanks mickyfin, good job we hadn't started to put the oil in yet!
What does the sensor connect to?

[Mocki]

this is the "loom" that connects the choke,and idle cut off to the ignition live .



the thick red in this pic is to the carb heater, and the three you cant home , two yellow spades "should be" ignition live and the other switched live from the relay for the choke.