Engine out...

Big lumps of metals and spanners.

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dekhelia
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Joined: 06 Nov 2011, 18:18
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Location: York

Engine out...

Post by dekhelia »

Right. After curing my cold start problems with new glow plugs, van has run fine for a bit but now won't start at all. Definitely electrical, and from searching on here it's either poor earth somewhere or a fubarred starter.

What with the fact that I'm blowing blue smoke until the engine is really stinking hot, I guess I must also be losing oil through the valve guides.

And I don't know when the cam belt was last changed. Or the coolant.

So I'm thinking ... the weather's improving ... time to take the engine out and give it a bit of an overhaul, along with cleaning up gearbox (and making what diagnosis I can re common faults reported on here), engine bay and all manner of crap.

My questions would be:

1. the engine has done 250000km - should I renew the head gasket as a matter of course?
2. should I also do piston rings? main bearings?
3. is it straightforward to time up the crank-cam-injection pump after overhaul?
4. there is no question 4. There used to be, but I've forgotten it.

Many thanks for replies!
'81 Helgo Mescalero 300,000km
AAZ with ally cam cover from Scirocco
JX turbo
New gearbox coming soon

kit
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Location: Southampton

Re: Engine out...

Post by kit »

A clue is that it has glow plugs so we know it is diesel but that is all. :D
1y Tin top rust collector.

dekhelia
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Posts: 127
Joined: 06 Nov 2011, 18:18
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Location: York

Re: Engine out...

Post by dekhelia »

Apologies. It's a 1.6TD, JX.
'81 Helgo Mescalero 300,000km
AAZ with ally cam cover from Scirocco
JX turbo
New gearbox coming soon

Plasticman
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Joined: 12 Oct 2005, 20:55
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Location: lincolnshire

Re: Engine out...

Post by Plasticman »

at thatr milage cheaper to stick another lump in, theres a few guys on here that will have one,
mm

dekhelia
Registered user
Posts: 127
Joined: 06 Nov 2011, 18:18
80-90 Mem No: 0
Location: York

Re: Engine out...

Post by dekhelia »

Hm ... not sure about 250,000km being 'high', really - it's 155,000m, give or take - and I've run motors with way more mileage than this. My current daily driver is a Merc W124 E220 with 236,000m - miles, not kms - and it runs sweet as a nut.

Also not sure that any replacement lump would be in any better fundamental condition than the one I have.

Anyway. Gonna take this one out and do some refurbing. Any major task like this is always going to have pros and cons, I figure better the devil I know.
'81 Helgo Mescalero 300,000km
AAZ with ally cam cover from Scirocco
JX turbo
New gearbox coming soon

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