Fuel pump pushrod
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Fuel pump pushrod
Still trying to get to the bottom of my fuel/cutting out problems. I have fitted a non return valve to the fuel line to see if that helps. I was wondering if my problem could be to do with the fuel pump. I replaced the old pump about a year ago with a Brickwerks one. However looking at older posts I see that a worn pushrod could cause problems. However, no-one that I can find has mentioned what the correct length should be. Any ideas?
Cheers
Donald.
Cheers
Donald.
Ex-Firefighter. Now making baskets in the wilds of Fife.
1985 1.9 DG hightop
www.donaldspybaskets.weebly.com
1985 1.9 DG hightop
www.donaldspybaskets.weebly.com
Re: Fuel pump pushrod
Just noticed the replacement pushrod available on JK is 100mm long. Measured mine and find that it is 98.5mm. It's quite cheap, so I think I'll simply replace it.
Cheers
Donald.
Cheers
Donald.
Ex-Firefighter. Now making baskets in the wilds of Fife.
1985 1.9 DG hightop
www.donaldspybaskets.weebly.com
1985 1.9 DG hightop
www.donaldspybaskets.weebly.com
Re: Fuel pump pushrod
Check it moves freely in the plastic flange, I had trouble with the push rod sticking (post an overheat event).
Cheers
Rich
Cheers
Rich
1987 1900cc DG
- edoh
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Re: Fuel pump pushrod
any hints on fitting the push rod?
Owner of a red T25 fixed hi top campervan - colour - spikey red - petrol - water cooled - 1.9 dg engine rhd - 1990 g reg n still going strong!-
Re: Fuel pump pushrod
It just slots in, rounded end first. Haynes says to pack the plastic insulation piece with grease.
Ex-Firefighter. Now making baskets in the wilds of Fife.
1985 1.9 DG hightop
www.donaldspybaskets.weebly.com
1985 1.9 DG hightop
www.donaldspybaskets.weebly.com
- edoh
- Registered user
- Posts: 240
- Joined: 12 Aug 2007, 08:42
- 80-90 Mem No: 3974
- Location: epping essex
Re: Fuel pump pushrod
cheers matey -
one end goes into the fuel pump - what does the other end slot int?
a previous post from the kev the rev says -
'100 mm is the length of the rod.
Make sure the new pump is well greased and the gaskets are on the right way'

one end goes into the fuel pump - what does the other end slot int?
a previous post from the kev the rev says -
'100 mm is the length of the rod.
Make sure the new pump is well greased and the gaskets are on the right way'
Owner of a red T25 fixed hi top campervan - colour - spikey red - petrol - water cooled - 1.9 dg engine rhd - 1990 g reg n still going strong!-
Re: Fuel pump pushrod
It just pushes against a little arm in the base of the fuel pump. It looks like a little flap. Rich
1987 1900cc DG
- edoh
- Registered user
- Posts: 240
- Joined: 12 Aug 2007, 08:42
- 80-90 Mem No: 3974
- Location: epping essex
Re: Fuel pump pushrod
thanks rich 

Owner of a red T25 fixed hi top campervan - colour - spikey red - petrol - water cooled - 1.9 dg engine rhd - 1990 g reg n still going strong!-
- edoh
- Registered user
- Posts: 240
- Joined: 12 Aug 2007, 08:42
- 80-90 Mem No: 3974
- Location: epping essex
Re: Fuel pump pushrod
and does the other (conical ) end - slot in any particular / obvious place/ slot? 

Owner of a red T25 fixed hi top campervan - colour - spikey red - petrol - water cooled - 1.9 dg engine rhd - 1990 g reg n still going strong!-
Re: Fuel pump pushrod
Fit the plastic guide in place first and the pushrod simply drops into place.
Ex-Firefighter. Now making baskets in the wilds of Fife.
1985 1.9 DG hightop
www.donaldspybaskets.weebly.com
1985 1.9 DG hightop
www.donaldspybaskets.weebly.com
- edoh
- Registered user
- Posts: 240
- Joined: 12 Aug 2007, 08:42
- 80-90 Mem No: 3974
- Location: epping essex
Re: Fuel pump pushrod
cheers donald 

Owner of a red T25 fixed hi top campervan - colour - spikey red - petrol - water cooled - 1.9 dg engine rhd - 1990 g reg n still going strong!-