4 speed gearbox same as the 5 speed?

Big lumps of metals and spanners.

Moderators: User administrators, Moderators

Locked
deegee19
Registered user
Posts: 23
Joined: 16 Dec 2005, 21:37
80-90 Mem No: 0
Location: HARROGATE

4 speed gearbox same as the 5 speed?

Post by deegee19 »

Hi all,I have an '85 DG watercooled Caravelle based Devon dayvan with a now toasted 5 speed gearbox.
Question is will any year 4 or 5 speed box go in or does it need to be a box from the same year?
thanks everyone :ok DEEGEE

User avatar
HarryMann
Admin/Mod
Posts: 9610
Joined: 30 Sep 2005, 11:40
80-90 Mem No: 379
Location: Herts, UK

Re: 4 speed gearbox same as the 5 speed?

Post by HarryMann »

A 4-speed box from a T25 will fit OK, just check the code (i.e. diff ratio is OK)

The 80-90 Tech Wikipedia Your 1st port of call :idea

Syncro Kastenwagen / 16" Kombi Camper
Syncronaut No. 1

deegee19
Registered user
Posts: 23
Joined: 16 Dec 2005, 21:37
80-90 Mem No: 0
Location: HARROGATE

Re: 4 speed gearbox same as the 5 speed?

Post by deegee19 »

Pardon my ignorance but which code do /i need to check?,cheers,DEEGEE :ok

User avatar
Aidan
Trader
Posts: 7130
Joined: 11 Oct 2005, 19:21
80-90 Mem No: 742
Location: Llanfyllin, mid Wales : )
Contact:

Re: 4 speed gearbox same as the 5 speed?

Post by Aidan »

the code on the gearbox it's stamped into the bottom below the reverse switch housing it will tell what it is and when it was built. see the wiki my website the brickyard syncrospares site etc.... for details

you will also need the mounts for the four speed box as it's shorter than the five and ideally the gearstick and front linkage too as that's five/four speed dependent and the rear linkage and mounts are diesel/petrol specific.

It will be much the easiest to do a like for like swap and much the best to get your box fixed or get one the same built for it, unless you plan on an engine swap in which case take that into account

User avatar
rikisha9
Registered user
Posts: 84
Joined: 11 Jul 2009, 15:51
80-90 Mem No: 7079
Location: llanelli, west wales, uk

Re: 4 speed gearbox same as the 5 speed?

Post by rikisha9 »

hi folks

while aiden is around it might be good to know what the various gearbox
4/5 speed diff code sets, letters/numbers are and what vehicles/engines these relate to

ive had a quick look on wiki and cant find this info, maybe in the haynes books?!

best rikisha9, newish membrain

User avatar
Aidan
Trader
Posts: 7130
Joined: 11 Oct 2005, 19:21
80-90 Mem No: 742
Location: Llanfyllin, mid Wales : )
Contact:

Re: 4 speed gearbox same as the 5 speed?

Post by Aidan »

it's on brickyard the list I use for quick reference
http://www.brick-yard.co.uk/VehicleSpec ... fo/gbx.htm

deegee19
Registered user
Posts: 23
Joined: 16 Dec 2005, 21:37
80-90 Mem No: 0
Location: HARROGATE

Re: 4 speed gearbox same as the 5 speed?

Post by deegee19 »

Cheers All,I have the chance of another box locally but have no idea whether it's a 4 or 5 speed so this info will save a load of time.
Will the 4 speed go in without the other 4 speed gubbinz as I will only have the gearbox and no other ancillaries. :ok

User avatar
rikisha9
Registered user
Posts: 84
Joined: 11 Jul 2009, 15:51
80-90 Mem No: 7079
Location: llanelli, west wales, uk

Re: 4 speed gearbox same as the 5 speed?

Post by rikisha9 »

hi all

that brick-yard link and gearbox info is brillo!!!

hopefully more questions later about, bellhousings

i will post a topic when ive mugged up on
diesel from petrol conversions

many thanks for this window

rikisha9

User avatar
HarryMann
Admin/Mod
Posts: 9610
Joined: 30 Sep 2005, 11:40
80-90 Mem No: 379
Location: Herts, UK

Re: 4 speed gearbox same as the 5 speed?

Post by HarryMann »

Good..

Have now put links to the transaxle code tables in the Syncro website into the Wiki here:

https://club8090.co.uk/wiki/Main_Page#Specs

The 80-90 Tech Wikipedia Your 1st port of call :idea

Syncro Kastenwagen / 16" Kombi Camper
Syncronaut No. 1

User avatar
Aidan
Trader
Posts: 7130
Joined: 11 Oct 2005, 19:21
80-90 Mem No: 742
Location: Llanfyllin, mid Wales : )
Contact:

Re: 4 speed gearbox same as the 5 speed?

Post by Aidan »

you need a four speed gearbox mount to fit a four speed box into a van or you can use the five speed mount and bodge it with some very long bolts and spacer sleeves - I've seen that done before :rofl

deegee19
Registered user
Posts: 23
Joined: 16 Dec 2005, 21:37
80-90 Mem No: 0
Location: HARROGATE

Re: 4 speed gearbox same as the 5 speed?

Post by deegee19 »

Great stuff,I'll post how the repair goes,it's in tuesday for a stripdown,cheers All.DEEGEE :ok

deegee19
Registered user
Posts: 23
Joined: 16 Dec 2005, 21:37
80-90 Mem No: 0
Location: HARROGATE

Re: 4 speed gearbox same as the 5 speed?

Post by deegee19 »

Hi All,been away for a couple of weeks in the bus with my new(to me!) 4 speed diesel gearbox grafted on,all has gone well,no trouble.I think the garage ended up having to make a mounting bracket up as the box was sitting higher than the 5 speed petrol one so it needed lowering down to get it in line,after that all it needed was a bit of adjustment for the gears to go in on the "H" for gear selection.
I've done about 1200 miles on it this last couple of weeks and had no problems,MPG is not a great deal different,if anything the box is nicer than the 5 speed as the gears are longer!,cheers All for your input,regards,DeeGee :ok

Locked