auto gearbox

Big lumps of metals and spanners.

Moderators: User administrators, Moderators

Locked
User avatar
R0B
Moderator
Posts: 19381
Joined: 07 Oct 2005, 17:33
80-90 Mem No: 864
Location: Cheshire

auto gearbox

Post by R0B »

has anyone ever changed one.how easy/difficult was it...
2.1 LPG/Petrol Auto Caravelle

"The difference between genius and stupidity is that genius has its limits"

kimbobill
Registered user
Posts: 39
Joined: 24 Mar 2006, 14:31
80-90 Mem No: 0
Location: 80-90 Mem. No. 2515 East Dorset

Post by kimbobill »

Sorry Rob never done one and if you were closer i'd come up and give you a hand as I got an auto and would like the experience,

It doesn't look to bad to do according to the book except an extra pair of hands wouldn't go amiss to seperate the box and keep the torque converter in place as well as encouragement.

good luck and hope it stays dry if you're doing it outside
1986 Caravelle 2.1 Auto in Red and MG old English White Ex 7 seater morphing into a camper

caveman
Registered user
Posts: 55
Joined: 02 Jun 2007, 15:03
80-90 Mem No: 4842
Location: Montreal Canada
Contact:

Post by caveman »

Nothing really special except they are much heavier than a manual box. it even wouldn't be a bad idea to see if you could rent a transmission floor jack to help-and it will,a lot.

andysimpson
Registered user
Posts: 213
Joined: 19 Oct 2005, 21:15
80-90 Mem No: 0
Location: Chorley, Lancs

Post by andysimpson »

Once torque convertor is seperated from flywheel its just like a manual.

User avatar
Dan Wood
Registered user
Posts: 667
Joined: 04 Dec 2005, 12:02
80-90 Mem No: 2309
Location: Port Erin, Isle of Man

Post by Dan Wood »

How reliable are these as a general rule?

There's a 2.1 automatic for sale near me, and it wouldn't need MOT etc. as it's already on Manx numberplates...

....bit of an Isle of Man markup on the price though methinks!

Dubstar
Registered user
Posts: 466
Joined: 25 Jul 2006, 11:53
80-90 Mem No: 3009
Location: Marlborough, Wiltshire

Post by Dubstar »

I did one in the new year. Well, what I mean is, I paid someone to do it. I normally do my own jobs, but the gearbox was so heavy I let someone else do it. Gave him a bit of a lift though, and it seems as easy as one with a clutch. Just unbolt the torque convertor through the back of the engine, disconnect the selector cable and the kick down off the throttle, the drive shaft bolts and that's about it. Well, apart from the mount and the engine bolts, but you even leave the starter in place. I think you'll also have to disconnect the water cooler pipes on yours as well. Apart from the weight, it was fairly easy - my friend had a 4 poster ramp rather than me crawling under it on the street!

User avatar
R0B
Moderator
Posts: 19381
Joined: 07 Oct 2005, 17:33
80-90 Mem No: 864
Location: Cheshire

Post by R0B »

very reliable dan.i never thought.i would take to an auto.but now i think its great.i read someplace.that the auto box was the strongest gearbox vw made.for these vans..

How reliable are these as a general rule?
2.1 LPG/Petrol Auto Caravelle

"The difference between genius and stupidity is that genius has its limits"

User avatar
Syncro G
Registered user
Posts: 239
Joined: 21 Mar 2007, 19:15
80-90 Mem No: 3988
Location: Peak District

Post by Syncro G »

R0B wrote:.i read someplace.that the auto box was the strongest gearbox vw made.for these vans..

I can beleve that, I think there design dates back to 70's Audis rather than beetles 30 years older than that and with 1/3 of the power a T3 has.

Our old bus certainly never had anything more than the fluids/serviceing done when specified to the box in 170k miles. Only fault the van developed gearbox related was the bulb failed on the gearleaver elumination :roll: .
Glen Syncronaut: 113 - 1992 JX Syncro pannel van

Dubstar
Registered user
Posts: 466
Joined: 25 Jul 2006, 11:53
80-90 Mem No: 3009
Location: Marlborough, Wiltshire

Post by Dubstar »

It was the same gearbox - with a different transaxle obviously - as used in Audi 80s and 100s. When mine went I was looking for them in Audi's as well as VW's, but in the end I found a VW one, which meant I didn't have to split an Audi one off the transaxle and put it on mine. Not the hardest job to do though, just needs a new gasket between them and renew the 2 seals on the drive shaft thing. I have a Haynes manual 'cos I had a 1991 Audi 80 2 ltr and it's deffo the same looking at the pictures.

User avatar
VWlewis
Registered user
Posts: 267
Joined: 22 Oct 2006, 21:21
80-90 Mem No: 2852
Location: Nottinghamshire - near Lincoln!
Contact:

Post by VWlewis »

I've not changed one yet - but I've got a spare one in my garage and I can confirm it is very heavy! :shock: (I got it from T3 Monkey Boy off Brick-Yard) Mine has done 188k with no problems.

Rob - what is the reason you are changing yours? I would also clean and paint the replacement with heat resistant paint before you install - the torque convertor seems to rust a lot due to heat build up and water - maybe it is worth removing this as well for a check.
Image
VW Fan :D Learned to drive in a T2, then drove a T1, later a T4, then a T5 (and a few Audis and Passats)
Now a proud T3 Caravelle GL 2.1 DJ WBX owner: "Dora the Explorer" .. by my reckoning, a T15 Driver!
Dr T15 Speaks!

Dubstar
Registered user
Posts: 466
Joined: 25 Jul 2006, 11:53
80-90 Mem No: 3009
Location: Marlborough, Wiltshire

Post by Dubstar »

Doh! Just remembered that you do have to take the starter off when changing the gearbox. It was when I changed the engine that I left it on. So, new engine and new gearbox. Just need a new body....

User avatar
R0B
Moderator
Posts: 19381
Joined: 07 Oct 2005, 17:33
80-90 Mem No: 864
Location: Cheshire

Post by R0B »

sorry mate.only just noticed i didnt answer your question.the box no longer changes gear.and when i took the filter out from the atf box.a lot of it has disintegrated.and i assume been sucked up into the oil ways.and that is stopping it changing....


Rob - what is the reason you are changing yours?
2.1 LPG/Petrol Auto Caravelle

"The difference between genius and stupidity is that genius has its limits"

User avatar
R0B
Moderator
Posts: 19381
Joined: 07 Oct 2005, 17:33
80-90 Mem No: 864
Location: Cheshire

Post by R0B »

maybe.get one for the van.as well.whilst your at it.... :lol:


Just need a new body
2.1 LPG/Petrol Auto Caravelle

"The difference between genius and stupidity is that genius has its limits"

Locked