Hi Folks
My van (1990 Westfalia Camper)has been converted from a 1.6 D to a 1.9TD.
It has a MK3 Golf 1.9TD engine.
As it is, it is under geared 3000 RPM at 60 MPH. I seem to remember when I drove my Ex's MK3 1.9 TD Golf it was running at 3000 RPM at around 70 MPH.
Does anyone have any suggestions as to a suitable 5 speed gearbox that would be suitable for this conversion?
Thanks
Andy
Gearbox for 1.9TD
Moderators: User administrators, Moderators
- Andyvandy
- Registered user
- Posts: 132
- Joined: 11 Jun 2006, 20:50
- 80-90 Mem No: 2700
- Location: Sainte Alvere, 24510, France
- Contact:
Gearbox for 1.9TD
Andy with a 1990 Westy Callifornia.
Member No. 2700
Member No. 2700
-
- Registered user
- Posts: 1149
- Joined: 30 Jan 2006, 19:43
- 80-90 Mem No: 2371
- Location: NORTH WALES,
Andy
I picked up a four speed box from a petrol for under a ton and swapped the bellhousings, iirc its a DU code, but plently to chose from that have a much lower final drive than the ones fitted to the na diesels. Revs are much more sensible than they were, cheaper than fitting a pair of taller tyres on the back too.
I'm guessing you already have a 5 speed box that's why you're looking to replace with another 5 speed one, 5 speed boxes seem to have high price tags, but if you got a four speed + the linkage it would fit.
lots of possibilites on simon baxter's handy list of gearboxes
http://www.brick-yard.co.uk/VehicleSpec ... fo/gbx.htm
I picked up a four speed box from a petrol for under a ton and swapped the bellhousings, iirc its a DU code, but plently to chose from that have a much lower final drive than the ones fitted to the na diesels. Revs are much more sensible than they were, cheaper than fitting a pair of taller tyres on the back too.
I'm guessing you already have a 5 speed box that's why you're looking to replace with another 5 speed one, 5 speed boxes seem to have high price tags, but if you got a four speed + the linkage it would fit.
lots of possibilites on simon baxter's handy list of gearboxes
http://www.brick-yard.co.uk/VehicleSpec ... fo/gbx.htm
skell
1984 AAZ twin slider 'velle
1984 AAZ twin slider 'velle
As it is, it is under geared 3000 RPM at 60 MPH. I seem to remember when I drove my Ex's MK3 1.9 TD Golf it was running at 3000 RPM at around 70 MPH.
This statement does not make sense...
1) 3000 at 60 is not 'under'-geared as these engines will rev to 4200 at least without any governor mods, some go a bit more... if anything that is over geared.
2) A Golf is not a T25, it has less wind resistance and less weight so of course will be geared higher, usually by more than the 70/60 ratio you're suggesting
What is it that is the problem, exactly ?
The 80-90 Tech Wikipedia Your 1st port of call

Syncro Kastenwagen / 16" Kombi Camper
Syncronaut No. 1
-
- Registered user
- Posts: 213
- Joined: 19 Oct 2005, 21:15
- 80-90 Mem No: 0
- Location: Chorley, Lancs
HarryMann wrote:As it is, it is under geared 3000 RPM at 60 MPH. I seem to remember when I drove my Ex's MK3 1.9 TD Golf it was running at 3000 RPM at around 70 MPH.
This statement does not make sense...
1) 3000 at 60 is not 'under'-geared as these engines will rev to 4200 at least without any governor mods, some go a bit more... if anything that is over geared.
2) A Golf is not a T25, it has less wind resistance and less weight so of course will be geared higher, usually by more than the 70/60 ratio you're suggesting
What is it that is the problem, exactly ?
5400rpm for 1.9td