1.9 tdi from Seat Alhambra s reg
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PC52
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1.9 tdi from Seat Alhambra s reg
I have already bought the 1.9 diesel engine, turbo, intercooler and pump from an S reg Alhambra. Do I need any more parts or what other parts do I need to make a successful conversion in a 1.6td syncro caravelle?
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philippacman
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garyd
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I am just in the process of fitting a 95 Passat AAZ engine in place of my 1.6TD. Here is the list of parts I have needed to purchase in advance - there may be more before I've finished!
JX parts: Number Price (£)
clutch assembly 068 298 141 DX (110) 63.50
Crankshaft spigot bearing 111 105 313 A 5.50
Sump gasket 044 103 609 D (18.56) 7.01
Oil filler pipe gasket 068 115 315 A 1.22
Sump drain plug seal washer N013 849 2
Alternator / water pump belt
Water housing 'O' ring. (supplied as paper gaskets) 2no. 052 121 091 A 1.00
Exhaust gasket (turbo to pipe) 893 253 115 3.73
Exhaust manifold to head gaskets. 4no 028 129 589 B 2.25
Heat shields - 2 parts 068 253 283 & 068 253 283 A 13.76 & 13.76
AAZ parts (engine no - AAZ 504 742):
Timing belt & adjuster 028 109 119 P & 068 109 2430F 20.00 & 30.76
Oil cooler 'O' ring seal 028 117 070 3.77
Oil Filter 068 115 561 B 6.59
Crankshaft oil seals front & rear (Fr 068 103 085 E) & (R 068 103 171 F) 4.17 & 8.45
Crankshaft oil seal gaskets Fr 026 103 161 B & R 026 103 181 B 1.46 & 1.46
Crankshaft pulley end bolt (M14 x 1.5 x 47) N905 771 01 1.37
Flywheel bolts 6no N902 061 03 1.84
Inlet manifold gasket 028 129 717 D 4.19
Inlet manifold elbow gasket 028 129 754 A 3.25
Water hose - pump to cylinder head (AAZ or straight hose?) 028 121 053 Q (19.85)
Coolant Thermostat 'O' ring seal 038 121 119 B 1.48
Timing belt cover 028 109 123 E 15.97
4.5 litre oil
Longer turbo oil return pipe to sump (JX +1"|)
Bung to back of block (AAZ turbo oil return pipe) - hydraulic hose part 3.00
The prices are VW. Where the price is in brackets followed by a lower figures the latter is an aftermarket price.
The AAZ pump hose has a spare branch which needs to be blocked.
If you look in my recent AAZ conversion strand here and in the wiki you will mind much useful info.
Hope this helps
Garyd
JX parts: Number Price (£)
clutch assembly 068 298 141 DX (110) 63.50
Crankshaft spigot bearing 111 105 313 A 5.50
Sump gasket 044 103 609 D (18.56) 7.01
Oil filler pipe gasket 068 115 315 A 1.22
Sump drain plug seal washer N013 849 2
Alternator / water pump belt
Water housing 'O' ring. (supplied as paper gaskets) 2no. 052 121 091 A 1.00
Exhaust gasket (turbo to pipe) 893 253 115 3.73
Exhaust manifold to head gaskets. 4no 028 129 589 B 2.25
Heat shields - 2 parts 068 253 283 & 068 253 283 A 13.76 & 13.76
AAZ parts (engine no - AAZ 504 742):
Timing belt & adjuster 028 109 119 P & 068 109 2430F 20.00 & 30.76
Oil cooler 'O' ring seal 028 117 070 3.77
Oil Filter 068 115 561 B 6.59
Crankshaft oil seals front & rear (Fr 068 103 085 E) & (R 068 103 171 F) 4.17 & 8.45
Crankshaft oil seal gaskets Fr 026 103 161 B & R 026 103 181 B 1.46 & 1.46
Crankshaft pulley end bolt (M14 x 1.5 x 47) N905 771 01 1.37
Flywheel bolts 6no N902 061 03 1.84
Inlet manifold gasket 028 129 717 D 4.19
Inlet manifold elbow gasket 028 129 754 A 3.25
Water hose - pump to cylinder head (AAZ or straight hose?) 028 121 053 Q (19.85)
Coolant Thermostat 'O' ring seal 038 121 119 B 1.48
Timing belt cover 028 109 123 E 15.97
4.5 litre oil
Longer turbo oil return pipe to sump (JX +1"|)
Bung to back of block (AAZ turbo oil return pipe) - hydraulic hose part 3.00
The prices are VW. Where the price is in brackets followed by a lower figures the latter is an aftermarket price.
The AAZ pump hose has a spare branch which needs to be blocked.
If you look in my recent AAZ conversion strand here and in the wiki you will mind much useful info.
Hope this helps
Garyd