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Most liked posts	Author	Posted	Liked	Forum
out of interest . DJ injection on DG...	Stesaw	01 Sep 2025, 08:22	Once this week	Mechanical
Gear alignment T25/T3	Vodim	30 Aug 2025, 20:50	Once this week	Mechanical

Topics

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Last post

Should there be something here?

Last post by pleasestartnow « 23 Jun 2023, 20:48
Replies: 4
by pleasestartnow » 23 Jun 2023, 11:58

Vague title I know but should there be something in this hole? It's to the left of the starter motor on the flywheel casing I think. Looks like a big...

4 Replies

540 Views

Last post by pleasestartnow
23 Jun 2023, 20:48
Coolant leak, 1.9 DG

Last post by Mocki « 23 Jun 2023, 18:30
Replies: 5
by cocker » 21 Jun 2023, 08:40

Hi, I appear to have a slight coolant leak on my 1985 Caravelle, 1.9 dg. A coolant pipe running from the thermostat housing to the offside cylinder...

5 Replies

517 Views

Last post by Mocki
23 Jun 2023, 18:30
JX injection pump nightmare

Last post by Rdav1s « 22 Jun 2023, 13:13
Replies: 1
by Rdav1s » 22 Jun 2023, 12:08

So, having spent 2 days trying to get the pulley of my insitu injection pump (in order to replace it) with a rubbish puller, I need guidance.......

1 Replies

304 Views

Last post by Rdav1s
22 Jun 2023, 13:13
JX leak off / return fuel line size

Last post by Rdav1s « 22 Jun 2023, 12:02
Replies: 2
by Rdav1s » 20 Jun 2023, 14:04

Hi all,

Can anyone direct me towards the correct fuel line and clips (if any? As mine has none)
For the fuel return/leak of line on a jx setup?...

2 Replies

316 Views

Last post by Rdav1s
22 Jun 2023, 12:02
Oettinger 1.6 Td intercooler

Last post by clift_d « 22 Jun 2023, 08:53
Replies: 25
by Rascal » 11 Jan 2022, 09:24
1

2
So im starting to plan a jx rebuild I purchased a spare engine from a forum member and plan to rebuild and fit with an oil cooler and a water to air...
25 Replies

7502 Views

Last post by clift_d
22 Jun 2023, 08:53
Infamous water pump or loose belt squeal

Last post by pleasestartnow « 21 Jun 2023, 12:54
Replies: 9
by pleasestartnow » 20 Jun 2023, 17:02

So I have a squeal when the van initially starts just for the first few seconds and then no squealing for the rest of the journey or no squeal either...

9 Replies

731 Views

Last post by pleasestartnow
21 Jun 2023, 12:54
Spongie brakes

Last post by jrt « 21 Jun 2023, 12:13
Replies: 1
by Bessaboy1949 » 21 Jun 2023, 07:54

Morning all

My brake pedal has suddenly gone soft on first press, having to pump up pressure to get brakes to work (Not ideal).
I am not seeing any...

1 Replies

318 Views

Last post by jrt
21 Jun 2023, 12:13
automatic choke?

Last post by JoséAhoy « 20 Jun 2023, 18:00
Replies: 12
by merckxfan » 11 Nov 2015, 16:27

Hi, my 1983 1.9 watercooled petrol T25 allegedly has automatic choke, not that I've noticed it.

I've been informed by various friends that it is...

12 Replies

6256 Views

Last post by JoséAhoy
20 Jun 2023, 18:00
Setting up hydraulic lifters CU engine

Last post by mtpa « 20 Jun 2023, 10:41
Replies: 2
by Tomc1958 » 19 Jun 2023, 17:04

Hi, apologies if this has been asked before, I've had a quick look and can't find anything. Just some work done on the engine 2.00l CU air cooled....

2 Replies

385 Views

Last post by mtpa
20 Jun 2023, 10:41
Intake hoses

Last post by Ckent « 20 Jun 2023, 08:47
Replies: 3
by Ckent » 19 Jun 2023, 19:59

Hi guys ~ sorry to be a nuisance as a newbie - recently bought the t25 and I obviously have a hose missing from the offside rear air vent to the air...

3 Replies

409 Views

Last post by Ckent
20 Jun 2023, 08:47
Gearbox selector top pivot bolt removed and now can't get forward gears.

Last post by Spook Hill Man « 20 Jun 2023, 08:42
Replies: 8
by Spook Hill Man » 30 May 2023, 10:04

Can anybody help me with advice or diagrams for a 4speed gearbox model DT 21 02 3?
In error I removed the top pivot bolt for relay selector (that's...

8 Replies

603 Views

Last post by Spook Hill Man
20 Jun 2023, 08:42
Garages in Stockport/Habitation Check

Last post by jrt « 19 Jun 2023, 09:51
Replies: 2
by Dexter the T25 » 18 Jun 2023, 17:41

Hi everyone,

We have just bought a 1986 Devon Eurovette and wondered if anyone can recommend any good garages or specialists in Stockport?

Also...

2 Replies

307 Views

Last post by jrt
19 Jun 2023, 09:51
T3 Aircooled oil change question

Last post by VrindaVan « 18 Jun 2023, 16:35
Replies: 2
by VrindaVan » 18 Jun 2023, 10:10

Hey y’all,

I was thinking if it’s really needed to take out the whole sump plate, screen + gaskets at every oilchange, I mean there is the nut in...

2 Replies

407 Views

Last post by VrindaVan
18 Jun 2023, 16:35
Gearbox caput?

Last post by VRS « 18 Jun 2023, 13:19
Replies: 8
by VRS » 30 May 2023, 12:16

1983 1.9td 4 speed box. Was driving at 50mph with trailer and quite suddenly a loud rumbling noise. Pulled into layby and couldn't see anything...

8 Replies

813 Views

Last post by VRS
18 Jun 2023, 13:19
Camshaft bearings

Last post by silverbullet « 18 Jun 2023, 07:10
Replies: 3
by Robert 2986 » 15 Jun 2023, 17:46

I have removed camshaft and crank to carry out a full rebuild, at the moment I am struggling to find cam and crank bearings off the original part...

3 Replies

384 Views

Last post by silverbullet
18 Jun 2023, 07:10
Eroded bell-housing.

Last post by silverbullet « 18 Jun 2023, 07:07
Replies: 1
by Robsey » 17 Jun 2023, 15:59

Hi All,

I have been working on my 'in-laws' former van with windows.
It appears that the late father-in-law 'messed' with a lot of bits on the van...

1 Replies

295 Views

Last post by silverbullet
18 Jun 2023, 07:07
Trailings Arms Replacement - Mobile Mechanics?

Last post by davidoft1 « 17 Jun 2023, 23:42
Replies: 7
by fresco3000 » 10 Jun 2023, 12:08

So, after many years of sailing through MOTs the rust has finally come.

Here's the news.

Repair immediately (major defects):

Nearside Rear...

7 Replies

1081 Views

Last post by davidoft1
17 Jun 2023, 23:42
Injector Leak off test

Last post by ZsZ « 16 Jun 2023, 06:17
Replies: 18
by Mick.source » 11 Jun 2023, 06:34
1

2
Hello i have a vw t25 1.6 turbo JX westfalia, i recently performed a leak off test from the Bosch injectors to measure how much diesel is being...
18 Replies

3141 Views

Last post by ZsZ
16 Jun 2023, 06:17
Engine Oil

Last post by DoubleOSeven « 15 Jun 2023, 07:37
Replies: 3
by Freddievan » 14 Jun 2023, 06:05

I know this topic has been over-poked but...

If it says 15W-40 mineral on the packaging, is it good?

3 Replies

702 Views

Last post by DoubleOSeven
15 Jun 2023, 07:37
Any recommended T25 mobile mechanics in Oxfordshire?

Last post by JeffRoo « 14 Jun 2023, 16:28
Replies: 1
by dooglex » 14 Jun 2023, 15:58

Hi All,

I'm in Abingdon and really stuck with my T25, happy to do the dirty work but wondering if there are any mobile mechanics who could come over...

1 Replies

338 Views

Last post by JeffRoo
14 Jun 2023, 16:28
Starts and idles great but bogs down on the road getting worse as it warms up...

Last post by Robsey « 14 Jun 2023, 14:37
Replies: 3
by dooglex » 13 Jun 2023, 19:18

My beloved 1.9petrol gearbox ate itself, I replaced with a 'reconditioned i promise' facebook special and a new clutch whilst i was under there.

Now...

3 Replies

399 Views

Last post by Robsey
14 Jun 2023, 14:37
Leaking carb

Last post by jrt « 14 Jun 2023, 08:04
Replies: 3
by Shinnster » 13 Jun 2023, 19:33

Hi again!

Just finished one job and something else now!
I have a fuel leak that is dripping slowly from my carb and wondered if this is something...

3 Replies

411 Views

Last post by jrt
14 Jun 2023, 08:04
replacing silencer - tips?

Last post by Shinnster « 13 Jun 2023, 20:43
Replies: 5
by Shinnster » 08 Jun 2023, 10:49

Hi all,

I am trying to replace my rusty hole filled silencer on my 1.9 dg and after any tips or hints really. bare in mind i'm on my driveway with...

5 Replies

687 Views

Last post by Shinnster
13 Jun 2023, 20:43
Pressure Control Valve, common rail system ??

Last post by Rdav1s « 13 Jun 2023, 12:03
Replies: 2
by Rdav1s » 03 May 2023, 19:43

'89 UK 1.6TD JX

Im posting this in the syncro section because according to google, its a syncro specific part :?

My question is... what is...

2 Replies

457 Views

Last post by Rdav1s
13 Jun 2023, 12:03
1988 T25 Auto box only reverse

Last post by R0B « 12 Jun 2023, 19:05
Replies: 7
by Ciaoflyer » 02 Jun 2022, 12:23

My auto box was running great yesterday, took it out today for 6 miles and started slipping, now only goes on reverse and no forward gears engage....

7 Replies

929 Views

Last post by R0B
12 Jun 2023, 19:05
Sloppy gear changes

Last post by Tangoalpharomeo « 12 Jun 2023, 10:44
Replies: 2
by Tangoalpharomeo » 12 Jun 2023, 08:40

Hi all - just bought my first T25! 1980 X reg. air cooled petrol. Gear changing is pretty hard work and I keep getting 3rd instead of 1st. I’m told...

2 Replies

369 Views

Last post by Tangoalpharomeo
12 Jun 2023, 10:44
Seized/ Snapped studs.

Last post by Technochoc « 11 Jun 2023, 16:36
Replies: 27
by Jilldub » 07 Aug 2022, 20:50
1

2
I am in the process of replacing my exhaust system.
I can foresee a problem with the heat shield and exhaust studs being seized and snapped.
I have...
27 Replies

2496 Views

Last post by Technochoc
11 Jun 2023, 16:36
Steering Hum

Last post by R0B « 09 Jun 2023, 21:19
Replies: 4
by georgeartcoll » 09 Jun 2023, 14:20

Hi all, I’m currently on holiday in Europe and a couple of weeks ago, I noticed that whenever I turned to the right beyond a certain point, I could...

4 Replies

484 Views

Last post by R0B
09 Jun 2023, 21:19
Engine Stalls when hot - 1990 2.1DJ 5 Speed

Last post by shalfy1 « 09 Jun 2023, 16:35
Replies: 8
by shalfy1 » 08 Jun 2023, 14:43

On a recent trip to Devon the engine completely stalled whilst driving along. No rough running or any indication before it happened. Breakdown...

8 Replies

696 Views

Last post by shalfy1
09 Jun 2023, 16:35
2.1 DJ fast idle

Last post by Aidan « 07 Jun 2023, 19:50
Replies: 49
by Ashwood » 10 Apr 2023, 16:54
1

2

3

4
Hi,

My automatic 2.1 runs well with plenty of oomph, but when I stop and put it in neutral she idles fast, (it’s like if an automatic choke is stuck...
49 Replies

3356 Views

Last post by Aidan
07 Jun 2023, 19:50
Tinware front engine plate T25 CU 2000cc Aircooled

Last post by Scirius1989 « 06 Jun 2023, 14:16
Replies: 11
by Scirius1989 » 31 May 2023, 10:11

Hello you guys,

I've searched the forum for an already existing topic but didn't find it. So sorry in advance if there is somekind of information...

11 Replies

853 Views

Last post by Scirius1989
06 Jun 2023, 14:16
Engine Bay Split and Leaking Fuel Pipe

Last post by multisi « 06 Jun 2023, 14:03
Replies: 8
by keynsham1 » 05 Jun 2023, 17:15

I started my van this morning, moved it out from under the car port and then after letting it run for a few minutes, turned it off to close the...

8 Replies

891 Views

Last post by multisi
06 Jun 2023, 14:03
Fuel Pump

Last post by STEPHEN ONEILL « 04 Jun 2023, 17:49
Replies: 6
by STEPHEN ONEILL » 04 Jun 2023, 07:30

Morning All

I have just bought a VW T25 2L air-cooled Camper Van, this is my first time buying a vehicle like this, so I am very new, I have noticed...

6 Replies

473 Views

Last post by STEPHEN ONEILL
04 Jun 2023, 17:49
Mystery hose

Last post by R0B « 03 Jun 2023, 17:03
Replies: 1
by sump » 03 Jun 2023, 15:46

Can any one tell me the name of the hose which goes from the early type metal junction pipe on a 1.9 DF to the carburettor choke please. Looked and...

1 Replies

326 Views

Last post by R0B
03 Jun 2023, 17:03
Noisy gear selection

Last post by sump « 03 Jun 2023, 13:52
Replies: 4
by sump » 01 Jun 2023, 20:24

Hi to all who read on,

Replaced every part of gear linkage from front to back but I just can't get a smooth gear selection. By juggling the front...

4 Replies

406 Views

Last post by sump
03 Jun 2023, 13:52
JX not turning over by hand...

Last post by Cecil « 01 Jun 2023, 14:19
Replies: 18
by spanishfly » 29 May 2023, 19:46
1

2
Help stupid question alert..... just changing the cam belt on a JX, didn't really need doing as only 25,000 km on it but I wanted to do it right,...
18 Replies

2479 Views

Last post by Cecil
01 Jun 2023, 14:19
Brake servo failure?

Last post by ZsZ « 30 May 2023, 14:44

by ZsZ » 30 May 2023, 14:44

I went back to stock from a BMW brake servo as that was too light pedal feel and the
Now it is too hard :)

I got the BMW one for about a month or...

0 Replies

38216 Views

Last post by ZsZ
30 May 2023, 14:44
Oil sump question? I’m sorry to ask !!

Last post by herman_t25 « 30 May 2023, 07:50
Replies: 6
by herman_t25 » 29 May 2023, 17:09

Hi all,

I’ve searched the internet and cannot find the answer so I’ll ask the experts.

Need to do an oil change on the van. 1.9 waterboxer but the...

6 Replies

782 Views

Last post by herman_t25
30 May 2023, 07:50
Engine oil for DG

Last post by sump « 27 May 2023, 17:00
Replies: 4
by sump » 27 May 2023, 11:10

Does anyone use Mobil oil as Halfords sell a VW recommended mineral oil is it good enough for our lumps?

4 Replies

471 Views

Last post by sump
27 May 2023, 17:00
Distributor drive question

Last post by sump « 27 May 2023, 11:04
Replies: 2
by sump » 20 May 2023, 18:19

Not sure if this is mech or elec. question but here we go anyway :rofl

This engine swap has thrown up so many questions and here is another one!...

2 Replies

373 Views

Last post by sump
27 May 2023, 11:04
Anti roll bar drop link bushes

Last post by aec « 26 May 2023, 00:53
Replies: 4
by aec » 25 May 2023, 14:17

Changing split drop link bushes, the lower ones that go into the radius rod. Getting the old ones out was a doddle, took about 30 seconds, and all...

4 Replies

610 Views

Last post by aec
26 May 2023, 00:53
Coolant hose.

Last post by shepster « 25 May 2023, 20:21
Replies: 5
by mumfie » 25 May 2023, 14:10

Hi guy's, I need some help on where to find a 38mm i/d s bend coolant hose I have tried Internet with no luck, it is on a 1.9 dg engine, I have a...

5 Replies

524 Views

Last post by shepster
25 May 2023, 20:21
Tuning a dg is it possible??

Last post by silverbullet « 25 May 2023, 18:32
Replies: 4
by hugomonkey » 23 May 2023, 12:37

Looking to get as much as possible out of my DG engine, so what are my options and what actually is worthwhile??
👊

4 Replies

1141 Views

Last post by silverbullet
25 May 2023, 18:32
Distribution cap VW T25 1989 2.1 petrol

Last post by Aidan « 25 May 2023, 15:59
Replies: 1
by TommymacT2589 » 25 May 2023, 14:50

Hi. Does anyone in the Birmingham area know of any stockist who will have a distribution cap? Broke down on the way down south

Sent from my NX669J...

1 Replies

264 Views

Last post by Aidan
25 May 2023, 15:59
Help me identify my carburetor and maybe locate a reconditioned one?

Last post by aec « 25 May 2023, 14:29
Replies: 7
by Evelyn » 15 May 2023, 15:53

Hi all, I have offered to find the part for my mechanic because he's struggling to locate one... could someone tell me the model of carburetor I'm...

7 Replies

1114 Views

Last post by aec
25 May 2023, 14:29
4 speed box but 5 speed selector

Last post by Catgutgirl « 22 May 2023, 11:43
Replies: 6
by Catgutgirl » 09 May 2023, 21:15

Not had my van long. I'm pretty sure it was originally a 5 speed box. Now a 4 speed. But changing gear is problematic. I'm thinking the 5 speed...

6 Replies

567 Views

Last post by Catgutgirl
22 May 2023, 11:43
Experience removing injectors from a 1.7 KY

Last post by Sans « 21 May 2023, 16:12
Replies: 12
by Sans » 18 Mar 2023, 23:33

Hello!

I’d like to share my experience removing diesel injectors from a 1.7KY diesel engine.

Parts used:

Laser 6851 Diesel Injection Line...

12 Replies

1231 Views

Last post by Sans
21 May 2023, 16:12
Cam belt and service

Last post by Fast Eddie « 21 May 2023, 07:39

by Fast Eddie » 21 May 2023, 07:39

Hi, can anyone recommend a mechanic to change the cam belt and service on a 1990 T25
I am based in Prestatyn North Wales
Many thanks

0 Replies

37938 Views

Last post by Fast Eddie
21 May 2023, 07:39
Heat exchanger pods cables

Last post by Mjhayes « 20 May 2023, 15:06
Replies: 4
by Mjhayes » 20 May 2023, 10:52

So I’m trying to attach my heater control cables to the heat exchanger pods got the parts but it seems the arms in the pods have a twist making the...

4 Replies

502 Views

Last post by Mjhayes
20 May 2023, 15:06
Vacuum advance

Last post by Mjhayes « 20 May 2023, 10:38
Replies: 5
by Mjhayes » 06 Apr 2023, 15:06

I have a single Webber carb in a 2.0 cu engine, have electronic ignition dizzy but no vac advance on it am going to change to a vacuum advance dizzy...

5 Replies

752 Views

Last post by Mjhayes
20 May 2023, 10:38

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