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Most liked posts	Author	Posted	Liked	Forum
1.9 Carburettor Pics	Aidan	10 Sep 2025, 09:22	2 times this week	Mechanical
1987 DJ does not fit 1983 Cooling Pipes	Robsey	09 Sep 2025, 23:05	Once this week	Mechanical

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Last post

Update on flat spot/hesitation

Last post by Dhammadad « 10 Dec 2017, 12:12

by Dhammadad » 10 Dec 2017, 12:12

To recap:-

1. Removed and cleaned carb (2E3)
2. New fuel filters
3. New pump push rod
4. New accelerator pump diaphragm

...none of the above made...

0 Replies

1886 Views

Last post by Dhammadad
10 Dec 2017, 12:12
DG to DJ ?

Last post by Moonrakers « 09 Dec 2017, 22:48
Replies: 5
by woodguru » 06 Dec 2017, 16:13

Can anyone explain the basic differences between the DG and the DJ engines, apart from cc. I was considering replacing my knackered DG engine with a...

5 Replies

3707 Views

Last post by Moonrakers
09 Dec 2017, 22:48
Is it terminal ?!!

Last post by marlinowner « 09 Dec 2017, 18:46
Replies: 3
by PeteandNikki » 09 Dec 2017, 11:53

How annoyed am I with myself?

Maybe this should be in the alternative fuels section but I’ll try here first as it’s more likely to be noticed.

In a...

3 Replies

1859 Views

Last post by marlinowner
09 Dec 2017, 18:46
Mushroom Valve Size

Last post by Dhammadad « 09 Dec 2017, 10:34

by Dhammadad » 09 Dec 2017, 10:34

Mushroom Valve. Part of the Pierburg 2E3 rebuild kit. One on the left is the old one new one is much smaller.....is that right??

0 Replies

1846 Views

Last post by Dhammadad
09 Dec 2017, 10:34
DJ engine expertise near Oxfordshire?

Last post by Florence the Komet « 08 Dec 2017, 22:43
Replies: 3
by Florence the Komet » 08 Dec 2017, 00:00

Hello everyone.
My DJ (factory injected) engine has just had a service (oil & filter, air & fuel filters, spark plugs and new HT leads, distributor...

3 Replies

1240 Views

Last post by Florence the Komet
08 Dec 2017, 22:43
water system not bleeding up

Last post by Mr Bean « 07 Dec 2017, 07:48
Replies: 2
by nonny112i » 05 Dec 2017, 23:31

What could cause the water too bubble up out of the Radiator bleed nipple. But be bleeding out of the thermostat one Fine?
Water pumps working Fine....

2 Replies

1143 Views

Last post by Mr Bean
07 Dec 2017, 07:48
headder tank cap (dalek cap)

Last post by tyneside-t25 « 06 Dec 2017, 22:11
Replies: 5
by tyneside-t25 » 03 Dec 2017, 13:59

should you be able to suck/blow both ways through the spout on the cap ? i can suck through the spout but not blow....so the expanded water goes into...

5 Replies

1996 Views

Last post by tyneside-t25
06 Dec 2017, 22:11
Dirty Carburetor

Last post by jrt « 06 Dec 2017, 14:52
Replies: 6
by Lilylilyone » 05 Dec 2017, 09:01

Hi
I've got a T25 1990 1.9 Petrol which I bought last year. Problem is it has got dirt in the carburetor which is proving very difficult to remove....

6 Replies

1354 Views

Last post by jrt
06 Dec 2017, 14:52
New Thermostat

Last post by sarahandthebear « 05 Dec 2017, 20:04
Replies: 11
by campervanster » 28 Nov 2017, 12:48

Hi,

I think my thermostat is staying open as the engine never gets up to temp unless stuck in traffic! On motorway journeys the needle goes about...

11 Replies

3091 Views

Last post by sarahandthebear
05 Dec 2017, 20:04
Which coolent

Last post by sarahandthebear « 04 Dec 2017, 15:26
Replies: 6
by sarahandthebear » 26 Nov 2017, 23:06

Hey guys just going to buy some coolent for our 1.9 petrol dg and I just wanted to make sure I get the right one. We had our water pump changed and...

6 Replies

2586 Views

Last post by sarahandthebear
04 Dec 2017, 15:26
Running ropy and stalling

Last post by CJH « 04 Dec 2017, 10:52
Replies: 6
by Dhammadad » 03 Dec 2017, 17:16

Hi,

I removed the old Accelerator Pump Diaphragm only to find the replacement was the wrong size. So gasket was a bit knackered before re-fitting...

6 Replies

1458 Views

Last post by CJH
04 Dec 2017, 10:52
DG new fuel pipes & LPG fuel cut off valve relocation

Last post by 300CE « 03 Dec 2017, 19:27
Replies: 1
by itchyfeet » 02 Dec 2017, 17:59

I realised recently that I have never changed all fuel rubber pipes, a lot have been changed over the years and all were in good condition but for...

1 Replies

1409 Views

Last post by 300CE
03 Dec 2017, 19:27
Temp gauge playing silly buggers (not electrical)

Last post by Ant-t « 03 Dec 2017, 09:25
Replies: 5
by crazyhorse » 01 Dec 2017, 08:44

The journey continues...

After 2 weeks of driving, temp gauge has been behaving like it should. Sitting just under half way.

Last couple of days...

5 Replies

1151 Views

Last post by Ant-t
03 Dec 2017, 09:25
Camber issues

Last post by RLG « 02 Dec 2017, 22:41

by RLG » 02 Dec 2017, 22:41

Ok my bus has been lowered around 60-70 mm and it’s sitting on banded steels but the passenger side rear wheel looks to have a lot more camber than...

0 Replies

1913 Views

Last post by RLG
02 Dec 2017, 22:41
Plug / Bolt on Sump.

Last post by itchyfeet « 02 Dec 2017, 21:30
Replies: 4
by saffron » 02 Dec 2017, 13:40

Just fitted recon engine ( 1.9 DG Petrol ), got started now but having problems with an oil leak.
Across from the Sump / Drain plug is an Allen Key...

4 Replies

1241 Views

Last post by itchyfeet
02 Dec 2017, 21:30
stiff when changing gear

Last post by CovKid « 01 Dec 2017, 08:47
Replies: 5
by Stovies » 13 Nov 2017, 15:42

as title says When i got the van it had new bushes and linkages fitted but I fin changing gear stiff, and I have tennis elbow which is not helping...

5 Replies

2746 Views

Last post by CovKid
01 Dec 2017, 08:47
Am I Being Naive?

Last post by waltraud « 30 Nov 2017, 22:08
Replies: 28
by Snowmark » 17 Jul 2017, 21:29
1

2
Reading this forum has given me the confidence to attempt stuff on the van that I had absolutely no idea about a year ago.

So, I want to fit a new...
28 Replies

6471 Views

Last post by waltraud
30 Nov 2017, 22:08
Oil thrower Q

Last post by Aidan « 30 Nov 2017, 07:19
Replies: 1
by waltraud » 28 Nov 2017, 23:02

Do you know why an oil thrower from a wbx bellhousing does not fit a diesel bellhousing? Assumed they would be same? It’s a bit loose! Can I fix with...

1 Replies

763 Views

Last post by Aidan
30 Nov 2017, 07:19
Snapped SS exhaust pipe?

Last post by itchyfeet « 27 Nov 2017, 08:02
Replies: 7
by timski » 26 Nov 2017, 19:58

Hi Guys

Anyone ever seen this before? It looks like part of my exhaust pipe has clean snapped? It's a stainless steel exhaust pipe. It's 6 years old...

7 Replies

2359 Views

Last post by itchyfeet
27 Nov 2017, 08:02
228mm WBX clutch - 2 types?

Last post by itchyfeet « 26 Nov 2017, 19:19
Replies: 2
by itchyfeet » 24 Nov 2017, 15:54

I'm confused if the WBX is the same and the flywheel the same and the gearboxes interchangeable why is there a late 2.1 WBX clutch version? what is...

2 Replies

826 Views

Last post by itchyfeet
26 Nov 2017, 19:19
Oil dip stick came apart! 1.6JX. Help!

Last post by Porkscratching « 26 Nov 2017, 11:51
Replies: 3
by Gary. » 26 Nov 2017, 09:24

Changed the oil the other day and the dipstick plug bit came off / apart!

The problem is I'm not sure at what position along the stick the end cap...

3 Replies

1309 Views

Last post by Porkscratching
26 Nov 2017, 11:51
1.9 DG engine

Last post by itchyfeet « 25 Nov 2017, 18:32
Replies: 5
by philmcC » 22 Nov 2017, 16:45

Having read and enjoyed all the threads about rebuilding WBX engines, I took the plunge and bought one, pretty well blind. 1988 vintage I will get it...

5 Replies

1689 Views

Last post by itchyfeet
25 Nov 2017, 18:32
spark plugs are black and smell of petrol dg 1.9

Last post by happy van « 24 Nov 2017, 21:13

by happy van » 24 Nov 2017, 21:13

hi I had my rockers adjusted to stop them rattling.but now my engine started to back fire I took the plugs out and they are black and sooty plus they...

0 Replies

1807 Views

Last post by happy van
24 Nov 2017, 21:13
WBX Storage?

Last post by silverbullet « 24 Nov 2017, 19:17
Replies: 2
by itchyfeet » 22 Nov 2017, 08:05

Quite a few people now have spare WBX and I'm wondering how people store them?

In my opinion it will be very hard to stop head stud corrosion of a...

2 Replies

967 Views

Last post by silverbullet
24 Nov 2017, 19:17
Bought a DJ engine for stock...

Last post by silverbullet « 24 Nov 2017, 19:12
Replies: 4
by silverbullet » 12 Nov 2017, 19:19

...and its telling a tale!
First of all, I was stone cold sober at all times and wide awake when making the purchase, so no accusations are being...

4 Replies

1358 Views

Last post by silverbullet
24 Nov 2017, 19:12
Fuel expansion tanks problem - please help!

Last post by 937carrera « 23 Nov 2017, 23:44
Replies: 4
by johnnyB » 16 Nov 2017, 20:51

Hi, I was replacing the rubber seal on the n/side expansion tank under the wheel arch (t25 2.0l) when I realised I had pulled off the breather hose...

4 Replies

1755 Views

Last post by 937carrera
23 Nov 2017, 23:44
handbrake

Last post by angleseycaver « 23 Nov 2017, 19:35
Replies: 4
by angleseycaver » 03 Jul 2017, 18:18

What I thought would be a quick job turned into an all dayer.
While my t25 passed its MOT OK, MY tester informed me that the hand brake would need a...

4 Replies

1539 Views

Last post by angleseycaver
23 Nov 2017, 19:35
Fuel Pump Push Rod

Last post by itchyfeet « 23 Nov 2017, 12:11
Replies: 8
by Dhammadad » 20 Nov 2017, 16:02

I can't find anything like a guide to replacing the push rod. Is this because it's extremely simple? I don't really want to try fitting the new one...

8 Replies

3161 Views

Last post by itchyfeet
23 Nov 2017, 12:11
lumpy start first thing

Last post by Mr Bean « 22 Nov 2017, 16:27
Replies: 7
by John Riley » 20 Nov 2017, 10:48

Recently noticed this issue. When I start the engine first time of the day, the engine twitches and the exhaust tailpipe hits the bodywork.
Almost...

7 Replies

2482 Views

Last post by Mr Bean
22 Nov 2017, 16:27
fuel sender

Last post by dumbo « 21 Nov 2017, 18:52
Replies: 7
by dumbo » 20 Nov 2017, 19:55

fuel gauge last 1/4 is hit and miss would a new fuel sender be better if so which one from brickwerks wv2zzz25zgh122917 its an 86 2x sorts :ok
simon

7 Replies

1604 Views

Last post by dumbo
21 Nov 2017, 18:52
Noise when turning point right...

Last post by jrt « 21 Nov 2017, 12:52
Replies: 5
by Dhammadad » 17 Nov 2017, 14:51

Just been in a relatively long drive and after pulling up and taking a right turn heard a noise (in time with wheel turning) and coming from left...

5 Replies

2120 Views

Last post by jrt
21 Nov 2017, 12:52
Overheating

Last post by CJH « 19 Nov 2017, 17:57
Replies: 2
by clarence » 19 Nov 2017, 14:41

T25 Westy 1.9 water cooled LPG,
New water pump,thermostat & water pipes to radiator,all hoses checked pressure builds up as per normal,Then boom the...

2 Replies

1163 Views

Last post by CJH
19 Nov 2017, 17:57
Anyone changed these bushes?

Last post by Dazco « 19 Nov 2017, 17:14
Replies: 8
by CovKid » 06 Jul 2017, 20:36

Bushes on the end of the control arms (inner). Just wondering (apart from undoing bolt that goes through the bush) what else needs to come off to be...

8 Replies

4018 Views

Last post by Dazco
19 Nov 2017, 17:14
Non return

Last post by devdub « 19 Nov 2017, 09:08

by devdub » 19 Nov 2017, 09:08

Morning all,

Can anyone tell me what symptoms to expect if I have a faulty non-return valve in my fuel line please. Van is 1.9 DG. Thanks

0 Replies

1792 Views

Last post by devdub
19 Nov 2017, 09:08
Runs then dies

Last post by Mr Bean « 18 Nov 2017, 08:22
Replies: 3
by CovKid » 27 Oct 2017, 15:48

Come across this several times on different campers over the years, so thought I'd add it to the WIKI. Its about the float valve and the trouble it...

3 Replies

1713 Views

Last post by Mr Bean
18 Nov 2017, 08:22
Timing woes!

Last post by CJH « 17 Nov 2017, 09:42
Replies: 10
by T3BUS » 05 Nov 2017, 09:29

New 2.1 motor fitted along with my old 1.9 carb and ancillaries. When I came to time it up when running, my timing gun was bust so did it static and...

10 Replies

3292 Views

Last post by CJH
17 Nov 2017, 09:42
Snapped gear lever - refurb kit advice

Last post by muttleypup « 14 Nov 2017, 22:13
Replies: 6
by muttleypup » 14 Nov 2017, 18:36

Been meaning to look at/refurb the gear lever and socket/linkage as the change was a bit sloppy and on Saturday night it got VERY sloppy. Managed to...

6 Replies

1893 Views

Last post by muttleypup
14 Nov 2017, 22:13
WBX oil pressure relief springs are available again

Last post by Highroller « 14 Nov 2017, 21:51
Replies: 1
by silverbullet » 14 Nov 2017, 14:31

onclick= window.open(this.href);return false;

1 Replies

748 Views

Last post by Highroller
14 Nov 2017, 21:51
Garages

Last post by dubaroo « 13 Nov 2017, 15:32
Replies: 6
by dubaroo » 11 Nov 2017, 20:52

Hi there, struggling to find any garages that I trust/are interested in looking at my panel, anybody got any recommendations in or around the...

6 Replies

1877 Views

Last post by dubaroo
13 Nov 2017, 15:32
Water pump replacement

Last post by waltraud « 13 Nov 2017, 13:45
Replies: 31
by sarahandthebear » 04 Sep 2017, 07:59
1

2

3
A pre warning this will be a long post so if you like me sometimes can not be bothered to read the whole thing We won't be offended :D so we have had...
31 Replies

8483 Views

Last post by waltraud
13 Nov 2017, 13:45
steering rack bolts.

Last post by bigbadbob76 « 13 Nov 2017, 10:09
Replies: 6
by bigbadbob76 » 04 Nov 2017, 14:35

Hi folks.
Can anyone tell me if steering rack bolts need to be high tensile? or will stainless be ok?
My nuts are so corroded that I'll need to cut...

6 Replies

2263 Views

Last post by bigbadbob76
13 Nov 2017, 10:09
Are all cranshaft pulleys the same?

Last post by silverbullet « 13 Nov 2017, 08:18
Replies: 2
by T3BUS » 12 Nov 2017, 21:08

Been musing over my timing issues as per previous post. Replaced my 1.9 dg with a 2.1 bottoms end (dj) fitted with mv barrels and pistons....

2 Replies

1119 Views

Last post by silverbullet
13 Nov 2017, 08:18
oil out of exhaust

Last post by ajsimmo « 11 Nov 2017, 09:49
Replies: 25
by henryb » 25 Oct 2017, 15:31
1

2
I have a t25 1.9dg (1989) petrol, and had problems with oil coming out of the exhaust, got the engine out taken pistons out and barrels, the pistons...
25 Replies

5074 Views

Last post by ajsimmo
11 Nov 2017, 09:49
Turbo whistling when cold. 1.6JX

Last post by Gary. « 10 Nov 2017, 22:13
Replies: 4
by Gary. » 10 Nov 2017, 12:00

I've begun to notice (implying that it may have always been there) a whistling noise that is present when cold. It ramps up as the engine revs, so...

4 Replies

1288 Views

Last post by Gary.
10 Nov 2017, 22:13
Using oil

Last post by California Dreamin « 10 Nov 2017, 20:45
Replies: 16
by sarahandthebear » 10 Oct 2017, 17:28
1

2
Eavening all we changed the oil and filter about a month ago using the proper oil for our 1984 westfalia 1.9 dg petrol. We have just started driving...
16 Replies

3656 Views

Last post by California Dreamin
10 Nov 2017, 20:45
No Compression 2.1 Dj lpg converted

Last post by CJH « 09 Nov 2017, 07:58
Replies: 12
by nonny112i » 06 Nov 2017, 20:06

Right Story so far is.. 2.1 DJ Just recently towed my Van too my friends Garage and it had overheated on a 9mile journey.
I had pulled over and the...

12 Replies

3165 Views

Last post by CJH
09 Nov 2017, 07:58
Exhaust Studs

Last post by Ant-t « 08 Nov 2017, 19:56
Replies: 9
by Ant-t » 25 Oct 2017, 00:05

I'm starting to free up my exhaust fittings in prep to replacing the system which has been on the van for a long time. I've now freed up 4 of the...

9 Replies

2107 Views

Last post by Ant-t
08 Nov 2017, 19:56
Starting issue

Last post by Jody78 « 08 Nov 2017, 14:51
Replies: 3
by Jody78 » 04 Nov 2017, 13:31

Hi,

We have been having ongoing starting issues with our 1.6td for some time, You turn the key and sometimes nothing happens, just a click. It used...

3 Replies

1153 Views

Last post by Jody78
08 Nov 2017, 14:51
Smells of fuel but no visible fuel leak. Help please

Last post by bigbadbob76 « 08 Nov 2017, 13:04
Replies: 14
by Sailsy » 05 Sep 2017, 11:53

Hi all,

I apologise for the length of this posting before I start. About a week before we were due to set off to Cornwall for two weeks my missus...

14 Replies

7197 Views

Last post by bigbadbob76
08 Nov 2017, 13:04
Temp gauge woes

Last post by Dazlw « 07 Nov 2017, 18:12

by Dazlw » 07 Nov 2017, 18:12

Hi. 1983 1.9 waterboxer. When I start and set after a few hundred yards the needle starts climbing and goes all the way to the right. Not fast but...

0 Replies

2002 Views

Last post by Dazlw
07 Nov 2017, 18:12

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