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Most liked posts	Author	Posted	Liked	Forum
Headgasket failure	clift_d	Yesterday, 16:54	Once this week	Mechanical
Won't start when left for a week	TwinTurbo	Yesterday, 11:55	Once this week	Mechanical

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Last post

Fuel flow to/from Pierburg 2E

Last post by Ecopod « 31 May 2018, 13:05
Replies: 18
by Ecopod » 28 May 2018, 11:30
1

2
Hello again,

I've looked at countless pics of pierburg carb set ups etc but can't see a clear pic of following.

My fuel feed from pump is to...
18 Replies

5554 Views

Last post by Ecopod
31 May 2018, 13:05
Selector Shaft Seal leaking

Last post by JonB « 30 May 2018, 21:25
Replies: 4
by JonB » 28 May 2018, 13:54

I have this feature at the moment, I've read a few instructions on how to do this (through the reverse light switch) but none really detail how easy...

4 Replies

1192 Views

Last post by JonB
30 May 2018, 21:25
New head / rebuild or replace 1.9DG?

Last post by itchyfeet « 30 May 2018, 20:14
Replies: 5
by bruce3927 » 29 May 2018, 21:01

After putting it off for ages I have attempted to replace the exhaust on my 86 1.9DG.

I already was on to a bit of a sticky wicket as one of the...

5 Replies

2226 Views

Last post by itchyfeet
30 May 2018, 20:14
How do you jack up the vehicle ??

Last post by itchyfeet « 30 May 2018, 20:04
Replies: 9
by pandkh » 28 Aug 2014, 09:09

Hi

Sorry for the simple question, I'm a beginner and still learning.

Van passed its MOT but with several advisorys one of which was the front anti...

9 Replies

8450 Views

Last post by itchyfeet
30 May 2018, 20:04
GSF Sump Plug DG engine

Last post by DoubleOSeven « 30 May 2018, 18:13
Replies: 3
by Chalawandan » 30 May 2018, 15:34

Hi,

Changed the oil at the weekend, while the previous owner had been paying for reliable servicing, he'd been topping up with some halfords 5W30....

3 Replies

1353 Views

Last post by DoubleOSeven
30 May 2018, 18:13
Mechanic Stafford area

Last post by ozzy « 29 May 2018, 18:32

by ozzy » 29 May 2018, 18:32

if you need a Mechanic give Mark Tudor a shout he's looked after my cars and van for years. Mark has now gone Solo. Based in Stafford but will call...

0 Replies

1750 Views

Last post by ozzy
29 May 2018, 18:32
2.1 distributor used with carb

Last post by Aidan « 29 May 2018, 09:41
Replies: 4
by happy van » 18 May 2018, 16:30

hi in putting my dj 2.1 on to carb can i use the distributor off the dj or will i have to use a dg one with vac advance thanks.

4 Replies

1796 Views

Last post by Aidan
29 May 2018, 09:41
Spare for a trip to France

Last post by Mr Bean « 28 May 2018, 22:49
Replies: 9
by itchyfeet » 28 May 2018, 15:25

What did I miss? :lol:

P1100407 by Paul_Barr , on Flickr

9 Replies

1662 Views

Last post by Mr Bean
28 May 2018, 22:49
No compression!!!!

Last post by kevtherev « 28 May 2018, 13:54
Replies: 3
by Buggin1966 » 27 May 2018, 19:17

Got a 2.1 watwecooled engine, had to take the heads off to get exhaust connection helicoiled. Engine now back in but does not seem to have any...

3 Replies

1190 Views

Last post by kevtherev
28 May 2018, 13:54
Number 4 clyd.

Last post by robinsbw « 28 May 2018, 09:32
Replies: 2
by robinsbw » 25 May 2018, 08:10

I've a 1.9 dg petrol engine,how to you get number 4 cyld. piston pin in? I've removed the water pump and have made a conrod hanger.

2 Replies

1127 Views

Last post by robinsbw
28 May 2018, 09:32
Diesel Choke Handle How Is Cable Behind Retained ?

Last post by R0B « 27 May 2018, 20:53
Replies: 3
by Calitype25 » 27 May 2018, 19:41

Just replaced the plastic dash surround that houses the diesel choke. Can anyone tell me how the cable end immediately behind the choke handle should...

3 Replies

1342 Views

Last post by R0B
27 May 2018, 20:53
Air cooled 2ltr CU in Portugal - running like a pig.

Last post by porthyt « 26 May 2018, 17:01
Replies: 52
by porthyt » 12 May 2018, 19:06
1

2

3

4
Hi,

I have posted this on FB as well so apologies if you are in there also. Urgent help pls!! Currently in Portugal with our air cooled 1981 2l t25,...
52 Replies

16392 Views

Last post by porthyt
26 May 2018, 17:01
Mounting Header Tank

Last post by Ecopod « 25 May 2018, 18:33
Replies: 9
by Ecopod » 22 May 2018, 23:30

Hello,

Van is now nearly w/c thanks in no small part to this forum, many nights have been spent trawling through threads.

One small issue, how on...

9 Replies

2520 Views

Last post by Ecopod
25 May 2018, 18:33
What bolt head is this please?

Last post by 937carrera « 25 May 2018, 17:07
Replies: 12
by itchyfeet » 25 May 2018, 13:24

not seen these before?

P1100375 by Paul_Barr , on Flickr

12 Replies

4248 Views

Last post by 937carrera
25 May 2018, 17:07
bleed brakes before clutch?

Last post by itchyfeet « 25 May 2018, 12:59
Replies: 4
by matteo » 24 May 2018, 23:11

Hi,

When flushing through the brake and clutch fluid should I bleed the brakes first or the clutch cylinder first? Going with the logic of furthest...

4 Replies

2054 Views

Last post by itchyfeet
25 May 2018, 12:59
T25 Waterboxer help Derbyshire ish

Last post by kevtherev « 24 May 2018, 06:24
Replies: 3
by Bozza » 06 May 2018, 20:19

Hello,

I’m new to writing in forums so please bare with me and apologies if this is posted in the wrong place. I’ve owned a 1983 t25 camper since...

3 Replies

2335 Views

Last post by kevtherev
24 May 2018, 06:24
Engine builders advise, rockers arms and shaft

Last post by jonnyrock66 « 23 May 2018, 14:36
Replies: 10
by jonnyrock66 » 23 May 2018, 11:20

Hi all, So rebuilding a W code 1700 engine. Put a new everything inside. Bigger B+P into 2 liter heads, but I need advise regarding rocker arms and...

10 Replies

3663 Views

Last post by jonnyrock66
23 May 2018, 14:36
Exhaust Emission Test Results

Last post by islandboy « 23 May 2018, 12:39
Replies: 2
by islandboy » 23 May 2018, 10:50

I'm pleased to say my van passed MOT emissions yesterday but I would be interested to know if the results tell me anything.

The engine is 1987 1.9...

2 Replies

1245 Views

Last post by islandboy
23 May 2018, 12:39
Desperate!! Starter motor bush removal and replacement

Last post by 2011dandd « 22 May 2018, 20:37
Replies: 9
by 2011dandd » 18 May 2018, 16:24

Hi
Got in a right pickle. Apparently my starter motor was in a right state and beyond the point of repair. According to the old boy in the local...

9 Replies

4842 Views

Last post by 2011dandd
22 May 2018, 20:37
Refurbed brake callipers

Last post by Sleedale « 22 May 2018, 20:17
Replies: 2
by Sleedale » 22 May 2018, 19:45

Our front near side brake calliper is worn and making the brakes move slightly resulting in a clacking sound as we drive along. Has been bodged by...

2 Replies

1540 Views

Last post by Sleedale
22 May 2018, 20:17
spark plug advice

Last post by bigherb « 19 May 2018, 12:31
Replies: 18
by matthew13 » 16 May 2018, 20:06
1

2
I have a 2ltr Aircooled 1983 T25 with a SVDA 034 electronic distributor. My garage is telling me i need special spark plugs for electronic ignition...
18 Replies

8215 Views

Last post by bigherb
19 May 2018, 12:31
Fuel Tank Type, Return Line and More.

Last post by Andyroo « 19 May 2018, 06:42
Replies: 27
by Andyroo » 17 May 2018, 18:04
1

2
Aircooled CU Engine.

I need a new fuel tank, but I'm left a bit confused with what I've taken off compared to the Haynes and Bentley books...
27 Replies

8102 Views

Last post by Andyroo
19 May 2018, 06:42
Wilkos oil

Last post by sarahandthebear « 18 May 2018, 12:15
Replies: 2
by sarahandthebear » 18 May 2018, 10:54

hi all found some oil in wilko and just wonderd has anybody used it on there van im a little reluctent as its cheap comapred to the stuff we use but...

2 Replies

977 Views

Last post by sarahandthebear
18 May 2018, 12:15
early and late engine carriers.

Last post by itchyfeet « 17 May 2018, 06:19
Replies: 23
by maxstu » 14 May 2018, 14:50
1

2
Early DG mounts carrying late DJ Engine
Below shows mounts for early version. The two bolts holes go in to engine casing either side of crank pulley...
23 Replies

5752 Views

Last post by itchyfeet
17 May 2018, 06:19
DJ 2.1 with carb

Last post by maxstu « 16 May 2018, 23:09
Replies: 11
by maxstu » 15 May 2018, 09:38

Nothing in Haynes. So inlet manifold insulation spacer to heads with additional paper gasket not shown. Which one on top please?

11 Replies

3097 Views

Last post by maxstu
16 May 2018, 23:09
Fitting main bearings to 2.1 WBX crankshaft

Last post by itchyfeet « 16 May 2018, 10:59
Replies: 4
by philmcC » 15 May 2018, 10:33

Looking at the new main bearings I've been supplied with and the crankcase, it seems there is only one dowel fitted. In some of the instructions they...

4 Replies

2026 Views

Last post by itchyfeet
16 May 2018, 10:59
Drop links

Last post by bigherb « 15 May 2018, 15:11
Replies: 10
by fazzer » 10 May 2018, 22:00

Noticed a banging noise on front of my kamper while driving.l found one of the drop links has snapped,Is it better to buy a new after market one or a...

10 Replies

2070 Views

Last post by bigherb
15 May 2018, 15:11
Starter motor removal and refitting

Last post by sarran1955 « 15 May 2018, 08:20
Replies: 1
by 2011dandd » 15 May 2018, 07:30

Having some issues with the starter motor on my 1.6 air cooled petrol engine. I’m going to remove it and investigate. Will I need to replace the...

1 Replies

1036 Views

Last post by sarran1955
15 May 2018, 08:20
Water Pump

Last post by Ian Hulley « 14 May 2018, 20:17
Replies: 18
by JonathanR » 06 May 2018, 07:09
1

2
Morning Peeps
First camp 60 miles from home. Egine sounded noisier than usual then noticed water dripping at rear. Water pump has gone.
In that I am...
18 Replies

6373 Views

Last post by Ian Hulley
14 May 2018, 20:17
"> WBX con rod stretch bolts

Last post by itchyfeet « 13 May 2018, 16:57
Replies: 2
by philmcC » 13 May 2018, 16:36

I'm sure this has been covered in the forum before but I can't find the information that I want. I'm assuming you can't use the stretch bolts twice,...

2 Replies

861 Views

Last post by itchyfeet
13 May 2018, 16:57
Fuel Ring Main - WBX

Last post by itchyfeet « 13 May 2018, 07:05
Replies: 10
by Mr Bean » 12 May 2018, 09:10

Going to have to cut/grind off the hose clips and crimp sleeves as they are well rusted and I can see the plastic distorting as I apply force....

10 Replies

3821 Views

Last post by itchyfeet
13 May 2018, 07:05
HELP Digijet Tuning.. Anyone recommend someone?

Last post by itchyfeet « 12 May 2018, 17:19
Replies: 14
by Disco Denbow » 04 May 2018, 08:00

Hi. I have a DG engine which someone has added a digijet system too.
after the last MOT and being told it runs rich, i need to find someone to tune...

14 Replies

3487 Views

Last post by itchyfeet
12 May 2018, 17:19
High revs

Last post by Freddievan « 12 May 2018, 08:44
Replies: 2
by Freddievan » 12 May 2018, 08:13

Van is racing on idle. Is this just a matter of adjusting the idle speed adjustment screw?

2 Replies

836 Views

Last post by Freddievan
12 May 2018, 08:44
1.9 dg engine distributer replacement

Last post by plinky « 12 May 2018, 08:24
Replies: 5
by plinky » 11 May 2018, 17:20

Hi,

I have a problem with my T3 petrol 1.9 dg distributer which means i need a new one.....There is currently a huge problem getting hold of one and...

5 Replies

2153 Views

Last post by plinky
12 May 2018, 08:24
Spare Wheel Holder Removal?

Last post by Andyroo « 11 May 2018, 22:20
Replies: 16
by Andyroo » 07 May 2018, 18:26
1

2
I'm trying to remove the spare wheel holder.
I've removed the R type clips from the ends of the rods that the holder pivots on and I was expecting...
16 Replies

3735 Views

Last post by Andyroo
11 May 2018, 22:20
In or out?

Last post by silverbullet « 11 May 2018, 13:20
Replies: 9
by Mr Bean » 06 May 2018, 08:36

No not that old chestnut :roll:
While reassembling the tin work after some work on the van engine bay I pondered about the design intent regarding...

9 Replies

1894 Views

Last post by silverbullet
11 May 2018, 13:20
*******GEARBOX HELP********

Last post by nathan85 « 11 May 2018, 08:38
Replies: 6
by nathan85 » 10 May 2018, 06:43

i all. Have just looked at a 2L air cooled having sold our last one a couple of years back. I liked the van and it drove very well. However it had a...

6 Replies

1535 Views

Last post by nathan85
11 May 2018, 08:38
Pierberg rebuild question. DG 1.9 manual

Last post by maxstu « 10 May 2018, 19:11
Replies: 9
by maxstu » 08 May 2018, 14:00

Replacing a few bits on a Pierberg 2E3 19mm pump version so purchased kit T3DG129 from Brickwerks.
But before opening kit noted this difference from...

9 Replies

3217 Views

Last post by maxstu
10 May 2018, 19:11
t25 garages cornwall

Last post by sharpmz « 10 May 2018, 19:03
Replies: 5
by thebeach2008 » 10 Mar 2017, 19:29

hi, all,
my t25 1.9 watercooled failed its mot today on the exhaust, i have the full system but the garage dont want to do the work, does anyone know...

5 Replies

2890 Views

Last post by sharpmz
10 May 2018, 19:03
1.6 JX overhaul

Last post by clift_d « 10 May 2018, 10:02
Replies: 4
by Chappers1 » 08 May 2016, 17:05

Hey all,
Starting to get work done on my Westie before the summer as it's poor lay shaft snapped at Xmas time. Plan is with the gearbox is out, I'd...

4 Replies

1746 Views

Last post by clift_d
10 May 2018, 10:02
non running t25 2.1i

Last post by jan « 09 May 2018, 14:06
Replies: 2
by jan » 08 May 2018, 21:27

Hi all,
My t25 2.1 injection started spluttering accasionally on Sunday and to a complete unintended halt on Monday (5am). AA technician fiddled for...

2 Replies

1193 Views

Last post by jan
09 May 2018, 14:06
Engine bay solid coolant pipe

Last post by Ant-t « 09 May 2018, 13:47
Replies: 7
by ash1293 » 03 May 2018, 18:10

So we all know which one I'm talking about;

Mine is looking quite scabby mid point while the rest looks solid, well from the outside at least. The...

7 Replies

3887 Views

Last post by Ant-t
09 May 2018, 13:47
Push rod tube movement.

Last post by itchyfeet « 09 May 2018, 06:33
Replies: 7
by Bigjcc55 » 05 May 2018, 16:25

Whilst under the van this morning looking for where my oil drop was coming from I've found the push rod tube seals on the cylinder head end are...

7 Replies

1572 Views

Last post by itchyfeet
09 May 2018, 06:33
Setting up refurbished pierburg

Last post by kevtherev « 08 May 2018, 19:54
Replies: 10
by charlie328 » 02 May 2018, 06:18

Hello,
Have recently had carb overhauled by Bromyard and now have a couple of issues.
Cold start all fine but when choke valve fully open and engine...

10 Replies

3924 Views

Last post by kevtherev
08 May 2018, 19:54
Anyone running avo adjustables, advice needed

Last post by chris7ian « 08 May 2018, 09:31
Replies: 3
by gollfy » 07 May 2018, 08:52

Hi All,

Running Avo Adjustable shocks, not adjusted since install.

Finding it too bouncy on the front, how do I firm it up? (Which way to turn the...

3 Replies

1689 Views

Last post by chris7ian
08 May 2018, 09:31
It this where my oil leak comes from??

Last post by crazyhorse « 07 May 2018, 20:50
Replies: 28
by crazyhorse » 21 Apr 2018, 14:11
1

2
Hi all,

quick question. Every morning I have a small oil leak from the sump. Sump is tight, but its trailing down from somewhere.

Its pretty...
28 Replies

7068 Views

Last post by crazyhorse
07 May 2018, 20:50
Kangarooing/engine cutting out

Last post by Born Too Late « 07 May 2018, 18:52
Replies: 11
by Born Too Late » 03 Oct 2017, 12:59

Our engine's recently developed a worrying fault; starts immediately, ticks over nice and smooth and drives perfectly for some time but after a while...

11 Replies

5557 Views

Last post by Born Too Late
07 May 2018, 18:52
1.6td Jx suddenly loosing a lot of oil

Last post by si macc « 07 May 2018, 12:58
Replies: 5
by si macc » 06 May 2018, 17:12

Hi all,

Got a seriously unhappy 1.6td Jx at the moment. Was running fine and just away on the bank holiday so thought I would be proactive and do an...

5 Replies

1278 Views

Last post by si macc
07 May 2018, 12:58
Poor / None Hot Start

Last post by Elsaetka « 07 May 2018, 09:11
Replies: 7
by Elsaetka » 14 Oct 2017, 22:13

Hi,

Consulting those in the know about a problem with my 1990 1.9 DG Water-cooled, I will describe in as best detail as possible in the hope of an...

7 Replies

2663 Views

Last post by Elsaetka
07 May 2018, 09:11
Oil Pump rebuild

Last post by 937carrera « 07 May 2018, 07:35

by 937carrera » 07 May 2018, 07:35

There's a fantastic type 4 oil pump refurb posting just been posted over on the Samba. It's techie, but invaluable if you want to refurb your pump as...

0 Replies

1845 Views

Last post by 937carrera
07 May 2018, 07:35

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