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Most liked posts	Author	Posted	Liked	Forum
1.9DG Airfilter housing clips- Update- Solution found :-)	tandemsandy	02 Apr 2026, 21:29	Once this week	Mechanical

Topics

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Last post

spark plugs

Last post by phinw « 09 Jun 2018, 07:52
Replies: 7
by tonic » 08 Jun 2018, 18:46

Hi all
Been having trouble with sooty plugs, had mot done and the gas analyser read that it was actually running lean. I assumed it was running...

7 Replies

2872 Views

Last post by phinw
09 Jun 2018, 07:52
Aircooled CU Heating Pods etc. What am I missing?

Last post by george2490 « 08 Jun 2018, 22:58
Replies: 15
by Andyroo » 21 May 2018, 18:24
1

2
Working my way front to back stripping the van and I'm currently removing the heating cables when I discover that both cables have been cut.
Then I...
15 Replies

4576 Views

Last post by george2490
08 Jun 2018, 22:58
Have no clutch how much?

Last post by Da dan « 08 Jun 2018, 21:27
Replies: 16
by Da dan » 03 Jun 2018, 22:01
1

2
Had to drive back home for 3hrs without any clutch. Poo bum few moments but all was fine. Need this fixed ASAP as need the van next weekend. What...
16 Replies

3647 Views

Last post by Da dan
08 Jun 2018, 21:27
CU Cooling Flaps - Fitting into an installed engine

Last post by 937carrera « 07 Jun 2018, 19:50
Replies: 8
by Becky's Dad » 04 Jun 2018, 17:13

Hi Guys

My 2.0 Aircooled CU has been missing its cooling flaps since purchase. I have sourced replacement parts inluding a working thermostat.

Is...

8 Replies

2764 Views

Last post by 937carrera
07 Jun 2018, 19:50
Snapped alternator bolts

Last post by DoubleOSeven « 07 Jun 2018, 18:27
Replies: 1
by T3BUS » 06 Jun 2018, 20:41

Been having starting troubles so bought new starter motor, fitted it and it just ‘clicks’. The old one was definitely shot as it won’t turn over when...

1 Replies

1141 Views

Last post by DoubleOSeven
07 Jun 2018, 18:27
DJ Barrels

Last post by Ciaoflyer « 07 Jun 2018, 16:20
Replies: 5
by Ciaoflyer » 07 Jun 2018, 10:08

Anyone recommend a place to get just Barrels/Liners for a DJ WBX? Can only get them with pistons and only need Barrels? Thanks

5 Replies

1750 Views

Last post by Ciaoflyer
07 Jun 2018, 16:20
WBX head studs

Last post by ajsimmo « 07 Jun 2018, 15:08
Replies: 1
by Ciaoflyer » 01 Jun 2018, 11:33

Hi, I am rebuilding my engines top end and have got pistons out. The head studs are in excellent condition, no corrosion. However, it has been...

1 Replies

998 Views

Last post by ajsimmo
07 Jun 2018, 15:08
new 1.9 wbx engine - poor running (& coolant / oil leak :-(

Last post by hightop ratty « 07 Jun 2018, 10:11
Replies: 12
by hightop ratty » 04 Jun 2018, 11:21

Hi Guys
Had the engine run in a few hundred miles now (& had it's oil & filter changed).
Been treating her gently / gingerly after the big bang - but...

12 Replies

4197 Views

Last post by hightop ratty
07 Jun 2018, 10:11
New engine - recommendations

Last post by tforturton « 07 Jun 2018, 07:58
Replies: 2
by tforturton » 05 Jun 2018, 09:53

My 2.1 DJ engine has blown a head seal. Though it's been fairly well looked after, it's done around 130,000 miles, so I expect other horrors will be...

2 Replies

1549 Views

Last post by tforturton
07 Jun 2018, 07:58
starting problem: refuses to start sometimes

Last post by nigeldodd « 06 Jun 2018, 11:13
Replies: 7
by nigeldodd » 05 Jun 2018, 09:50

T25 (F reg) water cooled 1.9 petrol, carburettor. Despite a new battery plus a reserve battery paralleled up, sometimes and usually when the weather...

7 Replies

3066 Views

Last post by nigeldodd
06 Jun 2018, 11:13
Diesel leak - JX1.6td

Last post by 35i-VR6 « 05 Jun 2018, 18:40
Replies: 18
by Ddias369 » 27 May 2017, 13:58
1

2
Hi all
Have a diesel leak which appears to be coming from a pump Or something on top of the engine (jx 1.6td) and just wanted to see if anyone can...
18 Replies

8376 Views

Last post by 35i-VR6
05 Jun 2018, 18:40
Brickwerks phone number

Last post by Da dan « 05 Jun 2018, 13:42
Replies: 4
by Da dan » 05 Jun 2018, 11:12

Is there a phone number so I’m able to talk to someone or do I have to do everything through email?? Thanks

Sent from my iPhone using Tapatalk

4 Replies

1633 Views

Last post by Da dan
05 Jun 2018, 13:42
MOT center in Stafford

Last post by CovKid « 05 Jun 2018, 08:45
Replies: 5
by Karen&co » 02 Jun 2018, 17:11

Hello,

I am having a mad moment and thinking of getting another T25 that we saw this morning. We're not getting rid of ours but it's a reasonable...

5 Replies

1844 Views

Last post by CovKid
05 Jun 2018, 08:45
1.9 DG pushrod tubes

Last post by weimarbus « 05 Jun 2018, 04:04
Replies: 22
by dubaroo » 29 May 2018, 19:03
1

2
Can anyone advise/recommend the use of the telescopic replacement ones. thanks Kevin.
22 Replies

5487 Views

Last post by weimarbus
05 Jun 2018, 04:04
Output shaft play.

Last post by PeteandNikki « 04 Jun 2018, 21:28
Replies: 2
by PeteandNikki » 04 Jun 2018, 19:15

Probably one for Aidan here.
Whilst taking a break from my temperamental idling problem and waiting for someone to have a sudden lightbulb moment on...

2 Replies

1593 Views

Last post by PeteandNikki
04 Jun 2018, 21:28
Help - head gasket gone I think

Last post by Ian Hulley « 04 Jun 2018, 20:42
Replies: 20
by AndyFrenny » 20 Oct 2014, 23:28
1

2
Hi, I had a small amount of water escaping from my 1988 T25 1915cc engine but I could not find the leak. After a long trip from Susex to Bordeaux and...
20 Replies

867252 Views

Last post by Ian Hulley
04 Jun 2018, 20:42
2.1 Service advice

Last post by pier1 « 04 Jun 2018, 19:22
Replies: 4
by pier1 » 04 Jun 2018, 09:09

Hi

Just bought a '87 2.1 VW Caravelle which has been stored for 2 years. Have not started it yet!

Would greatly appreciate the below servicing...

4 Replies

2315 Views

Last post by pier1
04 Jun 2018, 19:22
Stainless exhaust choice for a 2.1 petrol.

Last post by grace72 « 03 Jun 2018, 19:53
Replies: 18
by izzybarnard » 20 Mar 2018, 09:31
1

2
Hi

Seen a few threads on stainless exhausts for a 1.9 or 2.1 petrol but wondered if anyone would recommend either a Speed Shop system or the Just...
18 Replies

7439 Views

Last post by grace72
03 Jun 2018, 19:53
Oil buzzer and light - loss of power

Last post by Toneddie « 03 Jun 2018, 12:52
Replies: 10
by Toneddie » 12 May 2018, 17:17

I recently changed my water pump. I had also an intermittent oil buzzer after driving for an hour or so. Since replacement the oil light and buzzer...

10 Replies

2706 Views

Last post by Toneddie
03 Jun 2018, 12:52
Head studs

Last post by robinsbw « 02 Jun 2018, 14:48
Replies: 22
by robinsbw » 18 May 2018, 10:05
1

2
I've taken the heads of my t25 1.9dg engine and found the head studs were 10mm mild steel studding cut to size,the original studs are so expensive I...
22 Replies

9261 Views

Last post by robinsbw
02 Jun 2018, 14:48
Petrol to diesel 1.9 to 1.6

Last post by Bobreoc « 02 Jun 2018, 05:19

by Bobreoc » 02 Jun 2018, 05:19

Hi all.

I’ve had a good search on the forums but can’t really find what I’m looking for.

I’m looking at swapping 1.9 water cooled petrol with a t3...

0 Replies

1667 Views

Last post by Bobreoc
02 Jun 2018, 05:19
T25 workshop in Essex

Last post by Sir Brixalot « 01 Jun 2018, 18:37
Replies: 15
by buli » 13 Dec 2016, 18:01
1

2
Hi everybody. Hope you're all enjoying the run up to Christmas. I have a question for you all. I'm South London based and looking for someone to work...
15 Replies

7838 Views

Last post by Sir Brixalot
01 Jun 2018, 18:37
Clutch is stuffed. Need a mechanic.recommendations?Now fixed

Last post by sarran1955 « 01 Jun 2018, 17:56
Replies: 5
by spike blonde » 29 May 2018, 15:57

Hi. Having clutch woes. Have reached the limit of my ability to repair on drive. (Ie I can't drop the gearbox...hell I can't even get the master...

5 Replies

1608 Views

Last post by sarran1955
01 Jun 2018, 17:56
Fuel flow to/from Pierburg 2E

Last post by Ecopod « 31 May 2018, 13:05
Replies: 18
by Ecopod » 28 May 2018, 11:30
1

2
Hello again,

I've looked at countless pics of pierburg carb set ups etc but can't see a clear pic of following.

My fuel feed from pump is to...
18 Replies

5330 Views

Last post by Ecopod
31 May 2018, 13:05
Selector Shaft Seal leaking

Last post by JonB « 30 May 2018, 21:25
Replies: 4
by JonB » 28 May 2018, 13:54

I have this feature at the moment, I've read a few instructions on how to do this (through the reverse light switch) but none really detail how easy...

4 Replies

1149 Views

Last post by JonB
30 May 2018, 21:25
New head / rebuild or replace 1.9DG?

Last post by itchyfeet « 30 May 2018, 20:14
Replies: 5
by bruce3927 » 29 May 2018, 21:01

After putting it off for ages I have attempted to replace the exhaust on my 86 1.9DG.

I already was on to a bit of a sticky wicket as one of the...

5 Replies

2163 Views

Last post by itchyfeet
30 May 2018, 20:14
How do you jack up the vehicle ??

Last post by itchyfeet « 30 May 2018, 20:04
Replies: 9
by pandkh » 28 Aug 2014, 09:09

Hi

Sorry for the simple question, I'm a beginner and still learning.

Van passed its MOT but with several advisorys one of which was the front anti...

9 Replies

8258 Views

Last post by itchyfeet
30 May 2018, 20:04
GSF Sump Plug DG engine

Last post by DoubleOSeven « 30 May 2018, 18:13
Replies: 3
by Chalawandan » 30 May 2018, 15:34

Hi,

Changed the oil at the weekend, while the previous owner had been paying for reliable servicing, he'd been topping up with some halfords 5W30....

3 Replies

1296 Views

Last post by DoubleOSeven
30 May 2018, 18:13
Mechanic Stafford area

Last post by ozzy « 29 May 2018, 18:32

by ozzy » 29 May 2018, 18:32

if you need a Mechanic give Mark Tudor a shout he's looked after my cars and van for years. Mark has now gone Solo. Based in Stafford but will call...

0 Replies

1715 Views

Last post by ozzy
29 May 2018, 18:32
2.1 distributor used with carb

Last post by Aidan « 29 May 2018, 09:41
Replies: 4
by happy van » 18 May 2018, 16:30

hi in putting my dj 2.1 on to carb can i use the distributor off the dj or will i have to use a dg one with vac advance thanks.

4 Replies

1747 Views

Last post by Aidan
29 May 2018, 09:41
Spare for a trip to France

Last post by Mr Bean « 28 May 2018, 22:49
Replies: 9
by itchyfeet » 28 May 2018, 15:25

What did I miss? :lol:

P1100407 by Paul_Barr , on Flickr

9 Replies

1584 Views

Last post by Mr Bean
28 May 2018, 22:49
No compression!!!!

Last post by kevtherev « 28 May 2018, 13:54
Replies: 3
by Buggin1966 » 27 May 2018, 19:17

Got a 2.1 watwecooled engine, had to take the heads off to get exhaust connection helicoiled. Engine now back in but does not seem to have any...

3 Replies

1144 Views

Last post by kevtherev
28 May 2018, 13:54
Number 4 clyd.

Last post by robinsbw « 28 May 2018, 09:32
Replies: 2
by robinsbw » 25 May 2018, 08:10

I've a 1.9 dg petrol engine,how to you get number 4 cyld. piston pin in? I've removed the water pump and have made a conrod hanger.

2 Replies

1090 Views

Last post by robinsbw
28 May 2018, 09:32
Diesel Choke Handle How Is Cable Behind Retained ?

Last post by R0B « 27 May 2018, 20:53
Replies: 3
by Calitype25 » 27 May 2018, 19:41

Just replaced the plastic dash surround that houses the diesel choke. Can anyone tell me how the cable end immediately behind the choke handle should...

3 Replies

1315 Views

Last post by R0B
27 May 2018, 20:53
Air cooled 2ltr CU in Portugal - running like a pig.

Last post by porthyt « 26 May 2018, 17:01
Replies: 52
by porthyt » 12 May 2018, 19:06
1

2

3

4
Hi,

I have posted this on FB as well so apologies if you are in there also. Urgent help pls!! Currently in Portugal with our air cooled 1981 2l t25,...
52 Replies

15751 Views

Last post by porthyt
26 May 2018, 17:01
Mounting Header Tank

Last post by Ecopod « 25 May 2018, 18:33
Replies: 9
by Ecopod » 22 May 2018, 23:30

Hello,

Van is now nearly w/c thanks in no small part to this forum, many nights have been spent trawling through threads.

One small issue, how on...

9 Replies

2392 Views

Last post by Ecopod
25 May 2018, 18:33
What bolt head is this please?

Last post by 937carrera « 25 May 2018, 17:07
Replies: 12
by itchyfeet » 25 May 2018, 13:24

not seen these before?

P1100375 by Paul_Barr , on Flickr

12 Replies

4167 Views

Last post by 937carrera
25 May 2018, 17:07
bleed brakes before clutch?

Last post by itchyfeet « 25 May 2018, 12:59
Replies: 4
by matteo » 24 May 2018, 23:11

Hi,

When flushing through the brake and clutch fluid should I bleed the brakes first or the clutch cylinder first? Going with the logic of furthest...

4 Replies

2008 Views

Last post by itchyfeet
25 May 2018, 12:59
T25 Waterboxer help Derbyshire ish

Last post by kevtherev « 24 May 2018, 06:24
Replies: 3
by Bozza » 06 May 2018, 20:19

Hello,

I’m new to writing in forums so please bare with me and apologies if this is posted in the wrong place. I’ve owned a 1983 t25 camper since...

3 Replies

2235 Views

Last post by kevtherev
24 May 2018, 06:24
Engine builders advise, rockers arms and shaft

Last post by jonnyrock66 « 23 May 2018, 14:36
Replies: 10
by jonnyrock66 » 23 May 2018, 11:20

Hi all, So rebuilding a W code 1700 engine. Put a new everything inside. Bigger B+P into 2 liter heads, but I need advise regarding rocker arms and...

10 Replies

3552 Views

Last post by jonnyrock66
23 May 2018, 14:36
Exhaust Emission Test Results

Last post by islandboy « 23 May 2018, 12:39
Replies: 2
by islandboy » 23 May 2018, 10:50

I'm pleased to say my van passed MOT emissions yesterday but I would be interested to know if the results tell me anything.

The engine is 1987 1.9...

2 Replies

1216 Views

Last post by islandboy
23 May 2018, 12:39
Desperate!! Starter motor bush removal and replacement

Last post by 2011dandd « 22 May 2018, 20:37
Replies: 9
by 2011dandd » 18 May 2018, 16:24

Hi
Got in a right pickle. Apparently my starter motor was in a right state and beyond the point of repair. According to the old boy in the local...

9 Replies

4723 Views

Last post by 2011dandd
22 May 2018, 20:37
Refurbed brake callipers

Last post by Sleedale « 22 May 2018, 20:17
Replies: 2
by Sleedale » 22 May 2018, 19:45

Our front near side brake calliper is worn and making the brakes move slightly resulting in a clacking sound as we drive along. Has been bodged by...

2 Replies

1467 Views

Last post by Sleedale
22 May 2018, 20:17
spark plug advice

Last post by bigherb « 19 May 2018, 12:31
Replies: 18
by matthew13 » 16 May 2018, 20:06
1

2
I have a 2ltr Aircooled 1983 T25 with a SVDA 034 electronic distributor. My garage is telling me i need special spark plugs for electronic ignition...
18 Replies

8023 Views

Last post by bigherb
19 May 2018, 12:31
Fuel Tank Type, Return Line and More.

Last post by Andyroo « 19 May 2018, 06:42
Replies: 27
by Andyroo » 17 May 2018, 18:04
1

2
Aircooled CU Engine.

I need a new fuel tank, but I'm left a bit confused with what I've taken off compared to the Haynes and Bentley books...
27 Replies

7552 Views

Last post by Andyroo
19 May 2018, 06:42
Wilkos oil

Last post by sarahandthebear « 18 May 2018, 12:15
Replies: 2
by sarahandthebear » 18 May 2018, 10:54

hi all found some oil in wilko and just wonderd has anybody used it on there van im a little reluctent as its cheap comapred to the stuff we use but...

2 Replies

954 Views

Last post by sarahandthebear
18 May 2018, 12:15
early and late engine carriers.

Last post by itchyfeet « 17 May 2018, 06:19
Replies: 23
by maxstu » 14 May 2018, 14:50
1

2
Early DG mounts carrying late DJ Engine
Below shows mounts for early version. The two bolts holes go in to engine casing either side of crank pulley...
23 Replies

5562 Views

Last post by itchyfeet
17 May 2018, 06:19
DJ 2.1 with carb

Last post by maxstu « 16 May 2018, 23:09
Replies: 11
by maxstu » 15 May 2018, 09:38

Nothing in Haynes. So inlet manifold insulation spacer to heads with additional paper gasket not shown. Which one on top please?

11 Replies

3022 Views

Last post by maxstu
16 May 2018, 23:09
Fitting main bearings to 2.1 WBX crankshaft

Last post by itchyfeet « 16 May 2018, 10:59
Replies: 4
by philmcC » 15 May 2018, 10:33

Looking at the new main bearings I've been supplied with and the crankcase, it seems there is only one dowel fitted. In some of the instructions they...

4 Replies

1974 Views

Last post by itchyfeet
16 May 2018, 10:59
Drop links

Last post by bigherb « 15 May 2018, 15:11
Replies: 10
by fazzer » 10 May 2018, 22:00

Noticed a banging noise on front of my kamper while driving.l found one of the drop links has snapped,Is it better to buy a new after market one or a...

10 Replies

1992 Views

Last post by bigherb
15 May 2018, 15:11

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