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Most liked posts	Author	Posted	Liked	Forum
1.9 Carburettor Pics	Aidan	10 Sep 2025, 09:22	2 times this week	Mechanical
1987 DJ does not fit 1983 Cooling Pipes	Robsey	09 Sep 2025, 23:05	Once this week	Mechanical

Topics

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Last post

Rockert Covers, Push Rod Tubes, 2.1i

Last post by itchyfeet « 25 Feb 2019, 12:35
Replies: 7
by drumsofdoom » 24 Feb 2019, 20:03

Hi Everybody,

I seem to have a little bit of oil leaking from the rocker covers on my 2.1 DJ. I read somewhere (probably on here) that they can warp...

7 Replies

944 Views

Last post by itchyfeet
25 Feb 2019, 12:35
Engine rebuild technical thread (not T25 but very nearly)

Last post by 937carrera « 24 Feb 2019, 10:15
Replies: 2
by 937carrera » 19 Feb 2019, 09:54

I am following a rebuild thread for a VW 412 over on the Samba, this is the engine that is developed essentially into the CU in the T25, and from...

2 Replies

757 Views

Last post by 937carrera
24 Feb 2019, 10:15
VW T25 body weight

Last post by SamT « 23 Feb 2019, 10:22
Replies: 3
by SamT » 22 Feb 2019, 10:34

Hello all

My van is on stands and I’ve removed all of the mechanics and interior leaving just the shell. It’s a 83 double slider panel van.
Does...

3 Replies

890 Views

Last post by SamT
23 Feb 2019, 10:22
Quick question about YOUR rad fan ....

Last post by Mocki « 22 Feb 2019, 23:08
Replies: 7
by Mocki » 22 Feb 2019, 10:17

which way does it move the air
Early van ( 82) ex DF , single speed two pin flat rubber plug onto actual fan motor , had to replace the wiring to...

7 Replies

968 Views

Last post by Mocki
22 Feb 2019, 23:08
Engine overheat and fumes

Last post by Jono « 22 Feb 2019, 21:31

by Jono » 22 Feb 2019, 21:31

We took our van to Spain and Portugal last summer and drove in temperatures in the high 30 s upto 42 degrees. The van generally went well if running...

0 Replies

1199 Views

Last post by Jono
22 Feb 2019, 21:31
Gearstick Fork Bushes and Retaining Nut and Bolt

Last post by mshaw1980 « 22 Feb 2019, 12:57
Replies: 9
by mshaw1980 » 10 Feb 2019, 18:15

Hi all

I have noticed when setting up the gear linkage that the fork at the bottom of the gearstick where the gearshift rod is bolted through there...

9 Replies

1646 Views

Last post by mshaw1980
22 Feb 2019, 12:57
1.9/2.1 Cylinder head differences

Last post by itchyfeet « 22 Feb 2019, 10:31
Replies: 20
by sherlylock » 22 Oct 2015, 20:15
1

2
Evening folks,

I'm in the process of rebuilding my 2.1DJ engine and I've got a few spare engines for spares if I need them.

Both my 2.1DJ heads are...
20 Replies

10880 Views

Last post by itchyfeet
22 Feb 2019, 10:31
Driveshaft fell off!

Last post by kevtherev « 21 Feb 2019, 08:36
Replies: 23
by pleasestartnow » 12 Feb 2019, 22:30
1

2
So this is the last straw really folks if this isnt a straight forward fix. A string of problems over the last year has resulted in me having no joy...
23 Replies

7777 Views

Last post by kevtherev
21 Feb 2019, 08:36
Drive Shaft Fell off, Bust Flange!

Last post by dave friday « 20 Feb 2019, 23:51
Replies: 4
by Bumble the Rumble » 18 Feb 2019, 18:22

Hi Guys,

First post after just looking through the forum for the past 2 years (since the van).

I was reading a post with a similar situation a...

4 Replies

1025 Views

Last post by dave friday
20 Feb 2019, 23:51
Advice required - 1.6 cs

Last post by bencart_uk « 19 Feb 2019, 14:38
Replies: 5
by bencart_uk » 18 Feb 2019, 19:38

Good evening, we have a camper with the 1.6 cs engine. On a trip out this weekend the pulley at the end of the cam shaft that drives the water pump...

5 Replies

1019 Views

Last post by bencart_uk
19 Feb 2019, 14:38
new head needed

Last post by dave friday « 18 Feb 2019, 20:16
Replies: 3
by KOTSY » 18 Feb 2019, 19:22

hi all.well its confirmed need a new head on james my 1.6td 92 trooper.looks like it will have to an AMC one .
have heard the exhaust valves wear on...

3 Replies

1088 Views

Last post by dave friday
18 Feb 2019, 20:16
Water leak - What pipe is this?

Last post by Jeff J « 18 Feb 2019, 06:06
Replies: 18
by nesty » 16 Feb 2019, 21:35
1

2
The jubilee clip has broken, but access to get closer is difficult (as van lowered), until I get underneath and jack it up I can't tell if the pipe...
18 Replies

2840 Views

Last post by Jeff J
18 Feb 2019, 06:06
T25 tinware missing?

Last post by Mine is green « 17 Feb 2019, 22:04
Replies: 7
by Paulevenett » 18 Jun 2018, 15:38

Hi guys,

So my bus as passed its first MOT in ten years. Planning on taking it for a fairly short hike (50 miles round trip) and I'm just checking...

7 Replies

2487 Views

Last post by Mine is green
17 Feb 2019, 22:04
Auto box

Last post by Cobra88 « 15 Feb 2019, 21:58
Replies: 5
by kentishvanman » 14 Feb 2019, 10:55

Hi,
1987, DG, Auto box.
I have ATF leaking out from around the govenor cover. Anyone replaced the seal?
Am I right in assuming that cleaning the...

5 Replies

789 Views

Last post by Cobra88
15 Feb 2019, 21:58
Headbolt leak. Beginning of the End?

Last post by maxstu « 15 Feb 2019, 17:27
Replies: 91
by maxstu » 01 Feb 2019, 12:01
1

…

3

4

5

6

7
Another Elite rebuild leaking from cylinder head nut? A bit of a damning accusation perhaps? But l have dealt with these muppets in the past. And not...
91 Replies

15569 Views

Last post by maxstu
15 Feb 2019, 17:27
Any Gearbox mathematicians here ?

Last post by ZsZ « 14 Feb 2019, 19:06
Replies: 8
by matt brighton » 14 Feb 2019, 11:25

I struggled to get CSE maths..... so any help gratefully received

What MPH per 1000 rpm should I see if I have a DK gearbox and run my massive...

8 Replies

1703 Views

Last post by ZsZ
14 Feb 2019, 19:06
Tip or reminder of the day..

Last post by T25Convert « 14 Feb 2019, 13:30
Replies: 6
by itchyfeet » 14 Jan 2019, 18:35

I'll kick off with structural bolts.

They should never be greased or lubricated, they should be fitted dry and if the mating threads are greasy then...

6 Replies

1330 Views

Last post by T25Convert
14 Feb 2019, 13:30
2E3 Second stage throttle

Last post by trundletruc « 13 Feb 2019, 19:48
Replies: 4
by T25Convert » 11 Feb 2019, 12:27

I have a recurring stutter on the van, having driven round for a while I think its the second throttle opening (or not) that is causing it.

Under...

4 Replies

1157 Views

Last post by trundletruc
13 Feb 2019, 19:48
Any tips for fitting powerflex bushes power steering rack?

Last post by Stirls « 13 Feb 2019, 10:52
Replies: 5
by Stirls » 30 Jan 2019, 16:47

Hi just bought some powerflex steering rack bushes and thought it would be a quick job after seeing a youtube video. not so the the nuts on my van...

5 Replies

1675 Views

Last post by Stirls
13 Feb 2019, 10:52
Fuel pump replacement mystery hose

Last post by patrickpawsey « 12 Feb 2019, 13:29
Replies: 3
by patrickpawsey » 11 Feb 2019, 22:23

Hello,
This is my first post and also the recent proud family owner of a 1990 Autohomes Komet, with a 1.9 DG.
It's been having some trouble with...

3 Replies

835 Views

Last post by patrickpawsey
12 Feb 2019, 13:29
98 octane fuel for DJ 2.1?

Last post by ajsimmo « 12 Feb 2019, 07:16
Replies: 14
by LewisMac » 09 Feb 2019, 22:13

Was looking on VWHeritage at engines and came across this for a 2.1 D.J.

My question is do they all require 98 Octane? or is this a custom build?...

14 Replies

2034 Views

Last post by ajsimmo
12 Feb 2019, 07:16
No brakes!!!

Last post by 937carrera « 11 Feb 2019, 00:03
Replies: 14
by triumph » 04 Feb 2019, 13:47

So I hadn’t driven the van for 5 days because the battery wasn’t starting the engine, so after a full charge today, started perfectly, and off to...

14 Replies

2334 Views

Last post by 937carrera
11 Feb 2019, 00:03
Quality Parts Suppliers

Last post by LewisMac « 10 Feb 2019, 22:27
Replies: 12
by LewisMac » 10 Feb 2019, 21:08

1988 T25 2.1 DJ

Looking for a list of trusted parts suppliers.

Just about to replace a cylinder head and need genuine VW parts where possible....

12 Replies

1107 Views

Last post by LewisMac
10 Feb 2019, 22:27
Octane Booster

Last post by LewisMac « 10 Feb 2019, 19:37
Replies: 2
by LewisMac » 10 Feb 2019, 08:01

T25 2.1 DJ engine.

Planning a big trip and want to get some octane booster for times when crap fuel is all thats available.

So many brands to...

2 Replies

1457 Views

Last post by LewisMac
10 Feb 2019, 19:37
Hesitation...again...

Last post by Mooney « 10 Feb 2019, 16:14
Replies: 16
by Dhammadad » 03 Apr 2018, 11:01
1

2
Hi,

Has anyone successfully fixed a flat spot / hesitation? I’ve been unsuccessful in sorting mine out and its starting to become irritating when...
16 Replies

6669 Views

Last post by Mooney
10 Feb 2019, 16:14
1.9tdi AHU - which exhaust

Last post by Winchweight « 13 Feb 2019, 20:18
Replies: 3
by Winchweight » 10 Feb 2019, 15:10

Hi guys, we have an AHU conversion from a JX. We need a new exhaust and I am pretty sure it’s just the same old JX system from before the conversion....

3 Replies

1880 Views

Last post by Winchweight
13 Feb 2019, 20:18
Starter motor pricing

Last post by itchyfeet « 10 Feb 2019, 08:42
Replies: 5
by Michael4 » 09 Feb 2019, 13:22

There seems to be a big range of prices for t25 starter motors, £75 (free postage) from Ebay to, say, £130ish from Brickwerks.

Is there any...

5 Replies

1038 Views

Last post by itchyfeet
10 Feb 2019, 08:42
Recommendation to fit engine in Herts/Essex Area

Last post by SimonEddieBaker « 09 Feb 2019, 19:00

by SimonEddieBaker » 09 Feb 2019, 19:00

Hi - can anyone recommend a mechanic who can fit an engine in my T25?
I live in Bishop's Stortford, Hertfordshire, so someone in Herts/Essex...

0 Replies

1267 Views

Last post by SimonEddieBaker
09 Feb 2019, 19:00
Kangarooing in second

Last post by Stirls « 08 Feb 2019, 22:32
Replies: 2
by Stirls » 08 Feb 2019, 02:30

Hi All, thought I'd ask if anyone could suggest a cure for Kangarooing in second gear, it's fine driving normally but at low speeds it will tend to...

2 Replies

853 Views

Last post by Stirls
08 Feb 2019, 22:32
Copper Pipe for fuel hoses in Engine bay ?

Last post by Ian Hulley « 06 Feb 2019, 09:22
Replies: 42
by Cobra88 » 03 Feb 2019, 17:42
1

2

3
Would it be ok to use Copper pipe for the long parts of the fuel hoses in engine bay (DG Carb)

not a fan of having 3 ft of rubber hose in a hot...
42 Replies

9566 Views

Last post by Ian Hulley
06 Feb 2019, 09:22
speedo grease cap

Last post by Titus A Duxass « 06 Feb 2019, 05:53
Replies: 9
by dave lfc » 05 Feb 2019, 13:01

hi everyone just bought a speedo grease cap and cannot get it to go on,even with a wack with a hammer,any ideas :?: are their different sizes :ok

9 Replies

1971 Views

Last post by Titus A Duxass
06 Feb 2019, 05:53
Thermostat Hob Test: Height Range for 1.9 DG

Last post by Oldiebut goodie « 05 Feb 2019, 13:29
Replies: 7
by ukgoalie32 » 01 Feb 2019, 15:21

Hi all,

My engine has been running cold since I got it. In an effort to solve the issue. I'm planning on fitting a new thermostat (this one: ) this...

7 Replies

2307 Views

Last post by Oldiebut goodie
05 Feb 2019, 13:29
replacement suspension

Last post by Dubworth « 04 Feb 2019, 09:09
Replies: 4
by Betty boop 1 » 03 Feb 2019, 16:36

hi all hope this is in the right section......can anyone advise the best place to buy new standard suspension for betty looking to do all four...

4 Replies

1144 Views

Last post by Dubworth
04 Feb 2019, 09:09
twin solex Carbs sucking air

Last post by sarran1955 « 04 Feb 2019, 08:47
Replies: 35
by Bilson » 11 Jan 2019, 16:24
1

2

3
2.0 cu twin solex carbs

I recently replenished all the vacuum hoses, balance pipe elbow and t-piece as they were pretty much all split. My carbs...
35 Replies

10869 Views

Last post by sarran1955
04 Feb 2019, 08:47
White/blue smoke on start-up - 1.6 turbo diesel

Last post by Porkscratching « 01 Feb 2019, 19:42
Replies: 5
by ianvfr750 » 30 Jan 2019, 18:48

My 1990 T25 1.6 turbo diesel camper has been emitting clouds of predominantly white/blueish smoke on cold start-up - this has got increasingly worse...

5 Replies

1695 Views

Last post by Porkscratching
01 Feb 2019, 19:42
Lazy Starter

Last post by sarran1955 « 01 Feb 2019, 08:48
Replies: 5
by Bilson » 29 Jan 2019, 14:14

I've had a few weeks now of problems with the van, but thought it would be best to start a specific thread about the starter problems I'm having....

5 Replies

1977 Views

Last post by sarran1955
01 Feb 2019, 08:48
Core plug oil leak?

Last post by meggles « 30 Jan 2019, 21:21
Replies: 4
by meggles » 30 Jan 2019, 20:31

Hi. 1.9dg
I have an oil leak from what appears to be a core plug on the rear face of the block. It's near to the bottom of the dipstick tube. I...

4 Replies

2100 Views

Last post by meggles
30 Jan 2019, 21:21
1600 ct Aircooled ticking/clicking noise?

Last post by 2011dandd « 29 Jan 2019, 11:30
Replies: 3
by 2011dandd » 28 Jan 2019, 17:19

Hi

Just a quick question, might be considered a daft one so apolagies in advance.

I went to give my van a start and roll it about a bit as its been...

3 Replies

1649 Views

Last post by 2011dandd
29 Jan 2019, 11:30
Brake fluid leak

Last post by Mr Bean « 29 Jan 2019, 10:00
Replies: 7
by dogbreath100 » 12 Jan 2019, 18:37

Hi , I have an 84 diesel van and the last couple of
days it has developed brake fluid leak .
The reservoir was just slightly below the full level...

7 Replies

2143 Views

Last post by Mr Bean
29 Jan 2019, 10:00
A little but annoying eak

Last post by clift_d « 28 Jan 2019, 09:43
Replies: 3
by Michael4 » 28 Jan 2019, 08:47

I'm new to this water cooled malarky.

If I leave the van in the garage (yes, it lives indoors) for a few days I find a small puddle of my precious...

3 Replies

1108 Views

Last post by clift_d
28 Jan 2019, 09:43
Keeping aT25 diesel van going..

Last post by sarran1955 « 27 Jan 2019, 20:43
Replies: 3
by sarran1955 » 25 Jan 2019, 20:58

Hello,

I hope this might make you smile, as many owners have been through this.

I think it may be very well explained.. :roll:

onclick=...

3 Replies

1028 Views

Last post by sarran1955
27 Jan 2019, 20:43
Starter motor solenoid automatic

Last post by Mooney « 27 Jan 2019, 08:29
Replies: 4
by Mooney » 24 Jan 2019, 08:46

Hi, I replaced my solenoid earlier this year and it's broken again. Ordered a new one, install it and it wont activate the pinion. When I seat the...

4 Replies

889 Views

Last post by Mooney
27 Jan 2019, 08:29
mechanical advise needed 1983 T25

Last post by 937carrera « 26 Jan 2019, 14:06
Replies: 12
by SkaterJay » 23 Jan 2019, 17:39

looking for some mechanical advise on my van if possible? i have a T25 1983 1.9 petrol watercooled with a pierburg carb. a few months ago i was...

12 Replies

3183 Views

Last post by 937carrera
26 Jan 2019, 14:06
Coolant leak from inlet manifold

Last post by kevtherev « 26 Jan 2019, 04:09
Replies: 21
by islandboy » 15 Jan 2019, 17:07
1

2
I have a slight constant drip of coolant from the underside of the inlet manifold. It appears to be coming from the area that part 19 shows on the...
21 Replies

8027 Views

Last post by kevtherev
26 Jan 2019, 04:09
No Idle on 1600 Aircooled ct engine.

Last post by sarran1955 « 24 Jan 2019, 09:36
Replies: 25
by totallyconfused » 30 Dec 2018, 13:15
1

2
Hi, having a problem with my van. The engine starts and runs fine when the aitomatic choke is engaged. Once the choke warms up and goes to lower rev...
25 Replies

5540 Views

Last post by sarran1955
24 Jan 2019, 09:36
Automatic Transmission fluid Cooler Kit

Last post by Cobra88 « 23 Jan 2019, 19:30
Replies: 15
by Sir Brixalot » 12 Nov 2018, 15:35
1

2
My van's been in the garage for weeks. Auto box has been repaired twice but the garage has again found metal in it. They say the metal isn't coming...
15 Replies

5229 Views

Last post by Cobra88
23 Jan 2019, 19:30
Steering Box

Last post by silverbullet « 21 Jan 2019, 13:35
Replies: 6
by mshaw1980 » 19 Jan 2019, 16:39

Hi all

Have been checking bangs, rattles etc whilst driving over bumps and could hear something that I thought was the steering. Have got under the...

6 Replies

1550 Views

Last post by silverbullet
21 Jan 2019, 13:35
Sudden Loss of Oil Pressure

Last post by Oldiebut goodie « 19 Jan 2019, 21:49
Replies: 19
by Mohamster » 11 Jan 2019, 17:01
1

2
Hi Fellow mechanical horse whisperers,

Working to diagnose the sudden and complete lack of oil pressure in my engine and would appreciate some...
19 Replies

3863 Views

Last post by Oldiebut goodie
19 Jan 2019, 21:49
Early Sliding Door Latch (1984)

Last post by DoubleOSeven « 19 Jan 2019, 16:45
Replies: 6
by DoubleOSeven » 16 Dec 2018, 13:42

In order to stop the door sliding open on a hill, this latch holds the door. But my latching technique has been a rather manual affair until now. I...

6 Replies

2167 Views

Last post by DoubleOSeven
19 Jan 2019, 16:45
Engine given last rites

Last post by itchyfeet « 18 Jan 2019, 12:32
Replies: 9
by focursed » 05 Jun 2018, 16:55

Hi all
Engine in camper on last breath so needing new one .... Have found two companies that have said they can do it unfortunately neither are on my...

9 Replies

3529 Views

Last post by itchyfeet
18 Jan 2019, 12:32

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