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Most liked posts	Author	Posted	Liked	Forum
1.9DG Airfilter housing clips- Update- Solution found :-)	tandemsandy	02 Apr 2026, 21:29	Once this week	Mechanical

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Last post

Chesterfield Area Advice

Last post by Dazco « 22 Jul 2020, 20:08
Replies: 8
by Flax2081 » 22 Jul 2020, 10:10

Morning all - new to T25 and just bought one. Does anyone know of anyone in the Chesterfield Area who i could ring for advice.

cheers all

8 Replies

1639 Views

Last post by Dazco
22 Jul 2020, 20:08
Gear sector nylon tip replacement

Last post by silverbullet « 22 Jul 2020, 19:50
Replies: 14
by Slaydog » 18 Jul 2020, 16:17

Hi - been having a lot of trouble finding first gear and after getting access to the front shift housing box it looks like the right nylon tip has...

14 Replies

3889 Views

Last post by silverbullet
22 Jul 2020, 19:50
Early headertank info please

Last post by Mocki « 22 Jul 2020, 17:02

by Mocki » 22 Jul 2020, 17:02

Ok, my turn to ask .......

one of our fleet has a Early early water system , very early , the header tank is the old bayonet cap type .
petrol ,...

0 Replies

1720 Views

Last post by Mocki
22 Jul 2020, 17:02
T25 Automatic transmission

Last post by Sir Brixalot « 20 Jul 2020, 16:15
Replies: 8
by mototavi » 24 Jun 2020, 12:03

Hello, does anyone know a specialist who can refurb my auto box ?

Thanks
Andrew

8 Replies

4191 Views

Last post by Sir Brixalot
20 Jul 2020, 16:15
1.6 Aircooled 1981 t3 oil leak

Last post by Extractone « 20 Jul 2020, 13:50
Replies: 3
by Extractone » 17 Jul 2020, 20:13

Noobie alert!!!

brand New to all this but purchased a camper recently so apologies if this is a laughable question....

I would imagine that...

3 Replies

1121 Views

Last post by Extractone
20 Jul 2020, 13:50
Hard clutch pedal

Last post by Mocki « 20 Jul 2020, 08:36
Replies: 1
by triggermala » 20 Jul 2020, 06:47

Hi. My van was originally a 1.6ct but has had a 2.00 cu fitted. As far as I am aware the bellhousing on the gearbox was changed but it still has its...

1 Replies

750 Views

Last post by Mocki
20 Jul 2020, 08:36
JX Turbo question

Last post by Al Housman « 19 Jul 2020, 15:36
Replies: 2
by Al Housman » 19 Jul 2020, 11:16

Noticed a whistling from my otherwise good turbo on my Syncro Doka. It turns out that the bolts/studs which hold the alloy part of the turbo to the...

2 Replies

934 Views

Last post by Al Housman
19 Jul 2020, 15:36
2.1 DJ engine fast idle

Last post by ajsimmo « 19 Jul 2020, 15:17
Replies: 2
by hughzt » 19 Jul 2020, 11:12

I’d be grateful for any suggestions as to why my 1986 2.1 DJ engine has started idling at 1600-1800 RPM. The engine was replaced 5 years ago, has...

2 Replies

955 Views

Last post by ajsimmo
19 Jul 2020, 15:17
1.9 dg engine problems

Last post by roonstar « 19 Jul 2020, 11:03
Replies: 4
by roonstar » 19 Jul 2020, 07:40

So had engine out from an scrap van, had it running in scrap van to double check all was well.
Swapped it into the wife's van and it's being a pig to...

4 Replies

1247 Views

Last post by roonstar
19 Jul 2020, 11:03
exhaust silencer ideas.

Last post by dubaroo « 18 Jul 2020, 10:27
Replies: 10
by dubaroo » 03 Jul 2020, 14:04

Hi there, i have acquired a replacement 1.9 wbx engine fitted with a JK stainless system, minus a silencer, just found out they don't sell the...

10 Replies

3500 Views

Last post by dubaroo
18 Jul 2020, 10:27
Carburettor

Last post by 1664 « 18 Jul 2020, 08:41
Replies: 2
by robp2023 » 17 Jul 2020, 21:56

hi peoples which carb doni have on my 2.1 dj and should the oil breather pipe be connected tk the white hose spigot??

Also how do i add a picture??

2 Replies

1045 Views

Last post by 1664
18 Jul 2020, 08:41
Fumes noobie

Last post by Extractone « 17 Jul 2020, 20:14
Replies: 4
by Extractone » 16 Jul 2020, 17:17

Hello there,

New owner here, just purchased a lime green t25 1981.

at the risk of getting laughed off the forum on my 1st post is the smell of...

4 Replies

1249 Views

Last post by Extractone
17 Jul 2020, 20:14
Hesitation from idling

Last post by trundletruc « 17 Jul 2020, 19:05
Replies: 7
by trundletruc » 12 Sep 2019, 19:10

I am running a DJ engine with the pierburg 2E3 carb. The engine pulls well and ticks over steadily at 900rpm as spec. However, when I press the...

7 Replies

3523 Views

Last post by trundletruc
17 Jul 2020, 19:05
2E3 or not 2E3 that is the question

Last post by Stesaw « 16 Jul 2020, 21:19
Replies: 5
by SurfT25 » 16 Jul 2020, 19:11

Hi all
Trying to adjust my carb but dont know exactly which it is.
High emissions from it ,only just passed last years mot.
(Last owner) have been...

5 Replies

1177 Views

Last post by Stesaw
16 Jul 2020, 21:19
VW T25 Brake Servo

Last post by SandyG « 16 Jul 2020, 18:12

by SandyG » 16 Jul 2020, 18:12

Hi

Can anyone please tell me the difference between Brake Servo Part No 252612101 and 252612101 A

Both are made by VAG and they look exactly the...

0 Replies

1841 Views

Last post by SandyG
16 Jul 2020, 18:12
Buzzer of doom

Last post by Stesaw « 16 Jul 2020, 17:08
Replies: 3
by Mawsy » 08 Jul 2020, 18:37

Hi all, I have a 1989, 2.1 fuel injected automatic 112 bhp , the oil warning light and buzzer started going off a few days ago, I spent 2 days...

3 Replies

1653 Views

Last post by Stesaw
16 Jul 2020, 17:08
Correct oil for a 1986 1.6 diesel JX engine code

Last post by adburns « 16 Jul 2020, 12:02
Replies: 5
by adburns » 15 Jul 2020, 19:38

Hi, as above, the details here seem to suggest that it is 15W/40 (CD). Does that sound correct?

Thanks

5 Replies

3077 Views

Last post by adburns
16 Jul 2020, 12:02
Axle nut?

Last post by Paul773car « 15 Jul 2020, 14:57
Replies: 12
by Martin » 11 Jul 2020, 06:53

Are the rear hub nuts (46.mm) handed?

12 Replies

3665 Views

Last post by Paul773car
15 Jul 2020, 14:57
Manual Steering Rack Clunk

Last post by mshaw1980 « 15 Jul 2020, 12:18
Replies: 3
by mshaw1980 » 26 Jun 2020, 20:12

So I have replaced the two rubber steering joint couplings under my van. The one attachef to the steering column, once the bolts were out I had to...

3 Replies

1203 Views

Last post by mshaw1980
15 Jul 2020, 12:18
Points and Condenser help

Last post by flz2020 « 14 Jul 2020, 19:41
Replies: 20
by flz2020 » 02 Jul 2020, 16:12
1

2
Hi. New member to the forum and looking for some guidance.

I have an '81 T25 Aircooled. Looks and sounds like I need to replace the points and...
20 Replies

6448 Views

Last post by flz2020
14 Jul 2020, 19:41
2.0 CU push rod tube change

Last post by Banksy89 « 13 Jul 2020, 19:30
Replies: 2
by Banksy89 » 13 Jul 2020, 18:30

Hi all,

Recently sold my beetle and upgraded to a T25. Having the usual new vehicle teething issues as I find out what has and hasn’t been touched...

2 Replies

1109 Views

Last post by Banksy89
13 Jul 2020, 19:30
Oil with high ZDDP content?

Last post by ajsimmo « 13 Jul 2020, 10:00
Replies: 13
by itchyfeet » 13 Jan 2020, 08:10

I recently saw a link to some oil with a good ZDDP content and lower cost than oil + camshield. Thought I saved it but I can't find it now. Any...

13 Replies

3617 Views

Last post by ajsimmo
13 Jul 2020, 10:00
Stalling after throttle release

Last post by Cobra88 « 12 Jul 2020, 19:24
Replies: 50
by DoubleOSeven » 28 Jun 2020, 13:46
1

2

3

4
‘84 Velle has been stalling whilst driving along and at roundabouts. Sudden cutting out and recovering for very brief periods also.

I thought it was...
50 Replies

13676 Views

Last post by Cobra88
12 Jul 2020, 19:24
Auto choke adjustment

Last post by kevtherev « 10 Jul 2020, 20:24
Replies: 1
by SurfT25 » 07 Jul 2020, 08:46

Hi all , read in the wiki about this ( my engine only past mot when they plugged the suction tubes) it says about fine tunning the spring by...

1 Replies

835 Views

Last post by kevtherev
10 Jul 2020, 20:24
T25 1.6D easy to stall, no low rpm torque

Last post by Paul773car « 09 Jul 2020, 17:56
Replies: 19
by Paul773car » 28 Oct 2019, 14:03
1

2
Hi all, i have a 1.6d non turbo t25. I’ve only had it a couple of months now and I’m working my way through all the problems one by one.

Year of...
19 Replies

6786 Views

Last post by Paul773car
09 Jul 2020, 17:56
Oil light

Last post by Mawsy « 09 Jul 2020, 16:36
Replies: 2
by Mawsy » 09 Jul 2020, 10:33

Hi all, I have a 1989 2.1 fuel injected automatic 112 bhp , a couple of days ago the oil light and buzzer came on.I spent 2 days looking for the...

2 Replies

1065 Views

Last post by Mawsy
09 Jul 2020, 16:36
Stripped Pressure Switch Port

Last post by NickPov « 09 Jul 2020, 11:31
Replies: 5
by NickPov » 05 Jul 2020, 16:59

Hi everyone. New here but finding the forum extremely useful! recently purchased an 89 1.9DG. It had a known BOD fault and I’d seen that it had a...

5 Replies

1858 Views

Last post by NickPov
09 Jul 2020, 11:31
Help! High temperature and black gunk in coolant?!

Last post by davidoft1 « 08 Jul 2020, 20:53
Replies: 3
by summerhenderson » 08 Jul 2020, 19:15

Hi there!
Hi all!
I have a t25 Caravelle 1988 water cooled 1.9 diesel.
My temperature gauge sits quite high when the van is running, I’d say about...

3 Replies

1050 Views

Last post by davidoft1
08 Jul 2020, 20:53
rear springs - bump stop/spring top locator

Last post by kevdahed « 07 Jul 2020, 17:59
Replies: 3
by kevdahed » 01 Jul 2020, 12:17

long-time lurker/first poster wanting some advice before heading to a mechanic!

regarding the rear spring top locator (perch?) - the metal tube that...

3 Replies

1074 Views

Last post by kevdahed
07 Jul 2020, 17:59
Wont start after standing

Last post by Beatnik81 « 07 Jul 2020, 14:26
Replies: 3
by Beatnik81 » 06 Jul 2020, 18:38

Hi there, my van (1.9 dg) dual fuel (LPG/petrol) was running fine before lockdown, ive been welding on it but not detached anything from the engine...

3 Replies

1063 Views

Last post by Beatnik81
07 Jul 2020, 14:26
Air intake routing?

Last post by bambily « 07 Jul 2020, 13:36
Replies: 4
by bambily » 03 Jul 2020, 09:17

T3 '83 1.9L DG - Camper

Hi! I'm looking into servicing my bus and when I got around to change air filter I noticed that one inlet hole isn't...

4 Replies

1572 Views

Last post by bambily
07 Jul 2020, 13:36
Petrol heater feed taken from fuel return pipe?

Last post by slowcoach « 06 Jul 2020, 20:08
Replies: 3
by mshaw1980 » 05 Jul 2020, 23:03

Hello

Has anyone ever used the fuel return pipe rather than the fuel outlet pipe to tee off the feed for their petrol heater? The reason I ask is my...

3 Replies

1282 Views

Last post by slowcoach
06 Jul 2020, 20:08
Coolant Hose Spec

Last post by Oldiebut goodie « 06 Jul 2020, 15:35
Replies: 8
by Mark S » 02 Jul 2020, 12:02

1.9 TD AAZ (was 1.6 D CS).

Looking to replace the small-diameter hose between the blue 'dalek' cap atop the header tank, and the expansion tank...

8 Replies

2798 Views

Last post by Oldiebut goodie
06 Jul 2020, 15:35
Oil temp sensor

Last post by ash1293 « 06 Jul 2020, 09:30

by ash1293 » 06 Jul 2020, 09:30

I have a remote oil filter & cooler setup I’m fitting to my 1.9 DG.

As the remote housing has a 1/8” npt port I thought I’d add a temperature sensor...

0 Replies

1852 Views

Last post by ash1293
06 Jul 2020, 09:30
Loud rattle noise

Last post by Davegrohl99 « 05 Jul 2020, 20:01

by Davegrohl99 » 05 Jul 2020, 20:01

So just 10km from home after doing about 500km of the wild Atlantic way and a sudden metal sounding bang clatter started.

I looked at the oil...

0 Replies

1758 Views

Last post by Davegrohl99
05 Jul 2020, 20:01
engine cutting out when warm help reqd pretty please

Last post by Stesaw « 05 Jul 2020, 17:14
Replies: 1
by wbx6dan » 05 Jul 2020, 15:11

Evening all i have just been back 6 pages cant find anything relevant so here goes:
I bought a DF engine off facebook as a good runner ha ha and she...

1 Replies

678 Views

Last post by Stesaw
05 Jul 2020, 17:14
DG 1.9 Pierburg Carb Refurb

Last post by Ant-t « 04 Jul 2020, 08:09
Replies: 3
by aknapper » 29 Jun 2020, 11:23

Thought I'd post a good news story: refurbishing my Pierburg carb on my DG 1.9 waterboxer last summer WAS A GOOD IDEA :ok . The van is running...

3 Replies

1679 Views

Last post by Ant-t
04 Jul 2020, 08:09
Traction Control

Last post by Mocki « 03 Jul 2020, 23:59
Replies: 1
by rollercoaster » 03 Jul 2020, 22:48

Does anyone know much about traction control,
its on a Mk 4 Golf and I am wondering about its usefulness,
better than nothing I guess, almost as good...

1 Replies

866 Views

Last post by Mocki
03 Jul 2020, 23:59
Hot Start Issues for T25 1.6TD

Last post by TomLeighton « 03 Jul 2020, 14:13
Replies: 8
by TomLeighton » 11 Jun 2020, 17:18

Hi everyone,

I hope you don't mind me picking your brains.

I have a T25 Turbo Diesel 1.6l

Last year we had a few issues, to say the least.

The...

8 Replies

3127 Views

Last post by TomLeighton
03 Jul 2020, 14:13
Automatic gearbox advice?

Last post by Sir Brixalot « 02 Jul 2020, 17:29
Replies: 28
by dkenington » 02 Jun 2020, 06:21
1

2
Hi there,

I have just joined as I have purchased a green 1981 t25 2.0 air-cooled Westfalia, which is beautiful but has an automatic gearbox...
28 Replies

7782 Views

Last post by Sir Brixalot
02 Jul 2020, 17:29
1985 T25 Ignition Upgrade

Last post by Mocki « 02 Jul 2020, 15:42
Replies: 1
by Moreau-Smith » 02 Jul 2020, 15:18

Hi all I have a 1985 T25 just wondering if it is worth upgrading it to an electronic ignition.

Not sure how I check what engine type I have beleive...

1 Replies

786 Views

Last post by Mocki
02 Jul 2020, 15:42
Petrol smell inside when driving

Last post by Ads1987 « 01 Jul 2020, 10:08
Replies: 7
by Ads1987 » 23 Jun 2020, 08:01

Hi Guys,

I replaced my coolant pipes on my 1982 1.9dg the other day, it smelt of fuel when driving before but now it's much worse. At the same time...

7 Replies

2329 Views

Last post by Ads1987
01 Jul 2020, 10:08
Clutch biting on it's own

Last post by Ads1987 « 01 Jul 2020, 09:52
Replies: 7
by Ads1987 » 28 Jun 2020, 18:41

Hi Guys,

Continuing the ever lasting list of repairs!

Our van has gradually been developing a clutch issue, started with 4th gear being a bit...

7 Replies

2474 Views

Last post by Ads1987
01 Jul 2020, 09:52
Idle probs

Last post by Slaydog « 30 Jun 2020, 16:32
Replies: 5
by Slaydog » 27 Jun 2020, 16:38

Firstly, thx for everybody’s input on this forum, I’m no mechanic but have saved lots of money thanks to the support and advice on here. I recently...

5 Replies

2055 Views

Last post by Slaydog
30 Jun 2020, 16:32
“Remanufactured” wbx starter motor, reliable?

Last post by davidoft1 « 30 Jun 2020, 13:57
Replies: 17
by AIR_CHILLED » 12 Jun 2020, 17:46
1

2
I have just received my remanufactured wbx manual starter motor see webshop:

onclick= window.open(this.href);return false;
Has anyone had any good...
17 Replies

5533 Views

Last post by davidoft1
30 Jun 2020, 13:57
Auto Gearbox Oil Change ?

Last post by AllTheGear_NoIdea « 30 Jun 2020, 13:46
Replies: 2
by matt brighton » 30 Jun 2020, 08:17

Hi

I have been asked to help someone change the oil in their auto gearbox , not a job I have done before

He has bought the correct oil, filters,...

2 Replies

1357 Views

Last post by AllTheGear_NoIdea
30 Jun 2020, 13:46
Washer wiper issue

Last post by Mocki « 30 Jun 2020, 08:34
Replies: 3
by mike9009 » 29 Jun 2020, 18:09

Hi

Thought I would post a solution I have just solved rather than an issue!

My screen wash has never worked that well in 8 years ownership. Somehow...

3 Replies

1247 Views

Last post by Mocki
30 Jun 2020, 08:34
Refurbish your Pierburg

Last post by DoubleOSeven « 30 Jun 2020, 07:41
Replies: 2
by DoubleOSeven » 14 Jun 2020, 09:03

I thought £203.50 was a very reasonable price including warranty.

I don’t work for or have any affiliation with Coln Engineering.

2 Replies

1115 Views

Last post by DoubleOSeven
30 Jun 2020, 07:41
Fuel overflow or spill?

Last post by Phillydra « 28 Jun 2020, 15:36
Replies: 13
by Phillydra » 21 Jun 2020, 14:08

So while filling up my van today at a petrol station, I was filling the tank right up and it didn't click off right I tried to get a bit more in it...

13 Replies

4248 Views

Last post by Phillydra
28 Jun 2020, 15:36
Hi all

Last post by HarryMann « 27 Jun 2020, 18:40
Replies: 5
by Da dan » 25 Jun 2020, 20:33

Welcome. Brickwerks for most things

Sent from my iPhone using Tapatalk

5 Replies

2562 Views

Last post by HarryMann
27 Jun 2020, 18:40

New Topic

7671 topics

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