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Last post

Replacing the radiator

Last post by aknapper « 21 Sep 2020, 12:45
Replies: 3
by aknapper » 11 Aug 2020, 09:33

Replacing the radiator has been a relatively straightforward exercise :D Some good videos online to build confidence helped.
Basically clamping the...

3 Replies

1496 Views

Last post by aknapper
21 Sep 2020, 12:45
Rear Trailing Arm 2 piece Poly bush

Last post by aknapper « 21 Sep 2020, 12:41
Replies: 24
by pkrboo » 09 Sep 2019, 20:22
1

2
getting ready to replace a rear training arm and i'm doing a favourite thing and looking at Bushes.

is there any disadvantage to using the T3/T4...
24 Replies

8718 Views

Last post by aknapper
21 Sep 2020, 12:41
Replacing cooling pipes

Last post by aknapper « 21 Sep 2020, 12:27
Replies: 21
by WillScott » 20 Aug 2020, 20:56
1

2
Hello, I have replaced my front to back pipes with the 2 part stainless pipes. Since then I have had numerous leaks from other pipes on the pressure...
21 Replies

4269 Views

Last post by aknapper
21 Sep 2020, 12:27
Spare wheel cover removal

Last post by aknapper « 21 Sep 2020, 12:21
Replies: 6
by pan-al » 19 Sep 2020, 12:33

Before getting under the van is it an easy job taking off and replacing the spare wheel cover.

6 Replies

1428 Views

Last post by aknapper
21 Sep 2020, 12:21
OIl drain plug repair problem

Last post by banjobill « 20 Sep 2020, 20:32
Replies: 9
by banjobill » 19 Sep 2020, 18:06

A while ago a mechanic fixed a leaky oil drain plug with an insert and an oversized plug . It is still leaking. After a few years in the garage I...

9 Replies

1187 Views

Last post by banjobill
20 Sep 2020, 20:32
What happens to gearboxes when not stored properly

Last post by jebiga41 « 20 Sep 2020, 13:41
Replies: 2
by jebiga41 » 19 Sep 2020, 19:35

I often say to customers that gearboxes are a bit like Christmas presents you really dont know what you have until you open them. Well spite being...

2 Replies

1361 Views

Last post by jebiga41
20 Sep 2020, 13:41
Air filter positioning

Last post by TONYT25T25 « 18 Sep 2020, 21:10
Replies: 4
by TONYT25T25 » 18 Sep 2020, 18:28

Easy question for a Friday evening, my air filter box is of the square type so the filter can be placed incorrectly I think, does it matter if the...

4 Replies

635 Views

Last post by TONYT25T25
18 Sep 2020, 21:10
Oil Pressure Problem?

Last post by 100leelee « 17 Sep 2020, 11:28
Replies: 10
by 100leelee » 13 Sep 2020, 18:15

1.9 DG 1986 Lpg conversion

Hi
Couple of trips out now with the van, after a lengthy lay up.
Previous Owner renowned for being creative with wiring.....

10 Replies

2071 Views

Last post by 100leelee
17 Sep 2020, 11:28
Rear brake replacement - adjustments

Last post by bigherb « 17 Sep 2020, 10:17
Replies: 5
by aknapper » 03 Sep 2020, 08:51

I'm 50% way through replacing both rear brakes - new backing plates, new pads, new cylinder, new brake pipe and new flexi. Crown nut a pain to get...

5 Replies

1393 Views

Last post by bigherb
17 Sep 2020, 10:17
Brakes going weird

Last post by Da dan « 15 Sep 2020, 21:16
Replies: 9
by Da dan » 12 Sep 2020, 20:57

Hihi

Brakes went weird today. Only working half way down. Feels like the the brake cylinder is only working halfway or not returning fully. Is that...

9 Replies

1711 Views

Last post by Da dan
15 Sep 2020, 21:16
Replacing fuel (petrol) hose from injector rail to injector

Last post by Mocki « 15 Sep 2020, 18:08
Replies: 19
by 1664 » 10 Sep 2020, 15:30
1

2
2.1 DJ (Probably going to make a bit of a ar$e of myself here but my eyes aren't what they used to be)

Replacing my fuel hoses as one of the old...
19 Replies

6956 Views

Last post by Mocki
15 Sep 2020, 18:08
Vacuum hose top of 1.9dg

Last post by 100leelee « 14 Sep 2020, 21:26
Replies: 4
by 100leelee » 14 Sep 2020, 19:21

Hi

The servo vacuum hose...

Brickwerks have none..
Anyone else sourced this hose or used a substitute?

Thanks

4 Replies

1103 Views

Last post by 100leelee
14 Sep 2020, 21:26
Reverse gear?

Last post by AngeloEvs « 14 Sep 2020, 19:39
Replies: 3
by AngeloEvs » 14 Sep 2020, 13:28

I can select all gears and disengage smoothly except reverse which seems a little tight to get back into neutral. No problem selecting reverse but...

3 Replies

677 Views

Last post by AngeloEvs
14 Sep 2020, 19:39
tappet adustment

Last post by ajsimmo « 14 Sep 2020, 15:04
Replies: 1
by stokey » 14 Sep 2020, 11:37

hi . iam adusting my tappetts on a 1.9 waterboxer it as done over 100.000.miles in manuals it says two turn is that is that full 180 degree turn. it...

1 Replies

479 Views

Last post by ajsimmo
14 Sep 2020, 15:04
So this happened on Friday evening

Last post by steveo9007 « 14 Sep 2020, 14:59
Replies: 26
by steveo9007 » 30 Aug 2020, 20:17
1

2
Well loss of power all of a sudden and then engine stopped :shock: but was able to safely get out of the middle lane, yes the middle lane :rofl of...
26 Replies

4096 Views

Last post by steveo9007
14 Sep 2020, 14:59
DG Hot Start Problems

Last post by zoona « 14 Sep 2020, 12:40
Replies: 32
by zoona » 28 Jun 2020, 19:45
1

2

3
I have been having hot start problems since I got this van. I think I have found the culprit, but not sure how to fix it.

Cold start has always been...
32 Replies

8461 Views

Last post by zoona
14 Sep 2020, 12:40
Question for the Engine Builders

Last post by Stesaw « 13 Sep 2020, 17:18
Replies: 7
by Stesaw » 12 Sep 2020, 16:22

As I am doing my first rebuild of an engine this size I've been looking through options for my DJ as it's in bits right now I am thinking about what...

7 Replies

1567 Views

Last post by Stesaw
13 Sep 2020, 17:18
Which gearstick?

Last post by TONYT25T25 « 10 Sep 2020, 20:56
Replies: 5
by Chromey » 07 Sep 2020, 19:46

Hello all

I snapped my LHD 4 speed 1983 Westfalia Vanagon's gear stick off at the weekend. Managed to get myself home with a tungsten screwdriver...

5 Replies

1053 Views

Last post by TONYT25T25
10 Sep 2020, 20:56
1981 Air-cooled : Really hot, what should I check?

Last post by troglodisme « 10 Sep 2020, 14:50
Replies: 8
by troglodisme » 31 Aug 2020, 15:08

Hi again,

I am still getting to know my van a little bit and after more than 1000 miles done this August between France and Italy, I am starting to...

8 Replies

2888 Views

Last post by troglodisme
10 Sep 2020, 14:50
1.9 suddenly leaking oil

Last post by oilrag « 10 Sep 2020, 03:12
Replies: 1
by dooglex » 06 Sep 2020, 16:56

I own an 86 1.9 petrol manual, it has been in storage for 10 years but I recently got it back on the road.
It's all been going great until i noticed...

1 Replies

700 Views

Last post by oilrag
10 Sep 2020, 03:12
Injection pump

Last post by ZsZ « 09 Sep 2020, 13:24
Replies: 6
by Lio » 08 Sep 2020, 18:24

Hello
I have a 1.6 TD JX and a bit confused about the Bosch injection pump...
The part number on it is 068130107L and I read on some site that it...

6 Replies

1344 Views

Last post by ZsZ
09 Sep 2020, 13:24
VW T25 speedo cables

Last post by ajsimmo « 09 Sep 2020, 06:58
Replies: 6
by BackForMore » 31 Jul 2018, 09:54

Hiya,

The normally reliable JustKampers mislabelled all of their screw in speedo cables as push fit, hence they sent me the wrong one.

Does anyone...

6 Replies

1885 Views

Last post by ajsimmo
09 Sep 2020, 06:58
Early to late VW t25 exhaust mounting kit.

Last post by Satch « 08 Sep 2020, 22:56
Replies: 13
by Satch » 06 Sep 2020, 18:07

Hi guys, wondering if anyone has any alternative ideas for fitting the back box on my shiny new stainless exhaust. I've had the exhaust fitted but...

13 Replies

1701 Views

Last post by Satch
08 Sep 2020, 22:56
Did Vw Line bore there own stamped DJ rebuilds?

Last post by 937carrera « 08 Sep 2020, 18:00
Replies: 29
by spanishfly » 03 Sep 2020, 23:21
1

2
Does anyone have any idea if Vw rebuilt DJ engines were often line bored in the UK?

Reason I ask is that the DJ in my RHD syncro has '1 .960' and a...
29 Replies

6827 Views

Last post by 937carrera
08 Sep 2020, 18:00
upper wishbone bush spot welds

Last post by Simon Baxter « 08 Sep 2020, 10:20
Replies: 12
by tjmills » 29 Aug 2020, 14:01

Hello everyone. This is my first post having owned our 1989 2.1MV Auto since June.
I had a creaky front suspension and I read that it more than...

12 Replies

2078 Views

Last post by Simon Baxter
08 Sep 2020, 10:20
Exhaust pipe Snapped

Last post by crazyhorse « 06 Sep 2020, 19:13
Replies: 11
by crazyhorse » 04 Sep 2020, 17:31

Hi all, I was driving the van this morning and noticed the engine being a bit louder than usual. Sounded like a really cool tractor.

Anyhow parked...

11 Replies

1599 Views

Last post by crazyhorse
06 Sep 2020, 19:13
2.0 CU Engine Oil Warning Problem

Last post by Earl Labrador « 06 Sep 2020, 12:34
Replies: 15
by Earl Labrador » 31 Aug 2020, 14:38
1

2
Hi guys, this is my first post, but I've been reading this forum for a while now to help with my van renovation.

I have a 1989 T25 that has had an...
15 Replies

2959 Views

Last post by Earl Labrador
06 Sep 2020, 12:34
1.6TD Engine

Last post by wil7496 « 06 Sep 2020, 10:01

by wil7496 » 06 Sep 2020, 10:01

Unsure if ive posted this in the correct thread, im just interested in peoples opinions on the 1.6TD engine with 5 gears. We're currently looking for...

0 Replies

2501 Views

Last post by wil7496
06 Sep 2020, 10:01
1.9 dg oil splatter from exhaust

Last post by gil90 « 06 Sep 2020, 07:46
Replies: 3
by M13esy » 10 Aug 2020, 18:20

Hi,noticed a little oil splattering out of the exhaust not a lot only when starting up ? Should I be worried? Things Just done changed the water pump...

3 Replies

975 Views

Last post by gil90
06 Sep 2020, 07:46
half an hour holiday (overheating)

Last post by redsnapper « 04 Sep 2020, 15:21
Replies: 72
by redsnapper » 08 Aug 2020, 09:20
1

2

3

4

5
Hi,

Was nicely lined up for a trip to Cumbria and possibly beyond - got less than half an hour from Brighton and van overheated.

It has shown no...
72 Replies

14918 Views

Last post by redsnapper
04 Sep 2020, 15:21
T25 Auto Gearbox Issues (Newbie)

Last post by kentishvanman « 04 Sep 2020, 12:58
Replies: 7
by AMcB » 26 Aug 2020, 13:26

Hi All,

Recently bought a 1985 T25 1.9L with an automatic gearbox. About 52,000 miles on the clock.

Van was running smoothly until last week when I...

7 Replies

3073 Views

Last post by kentishvanman
04 Sep 2020, 12:58
Interchangeable rear trailing arms!

Last post by CharlieeBoy « 04 Sep 2020, 09:25
Replies: 5
by CharlieeBoy » 01 Sep 2020, 19:59

Hi folks,
I thought I'd change my rear trailing arm bushes, bearings, brakes, the whole lot this week. I had the springs off last week and the...

5 Replies

1184 Views

Last post by CharlieeBoy
04 Sep 2020, 09:25
Pressurised header tank?

Last post by OldSmithy « 03 Sep 2020, 12:06

by OldSmithy » 03 Sep 2020, 12:06

So a couple of weeks ago as I set off on holiday my van 1990 1.9DG lost its coolant and started to overheat. I limped it home and traced the leak to...

0 Replies

2205 Views

Last post by OldSmithy
03 Sep 2020, 12:06
Brake discs and pads labour costs

Last post by ash1293 « 03 Sep 2020, 07:37
Replies: 12
by brockleymoss » 02 Sep 2020, 17:25

Hi everyone - hoping for a little advice. I've been quoted £250 for changing the front brake discs, pads and hoses on my 1982 T25 by a professional...

12 Replies

1918 Views

Last post by ash1293
03 Sep 2020, 07:37
Opinions on my floppy rocker please !

Last post by Ads1987 « 02 Sep 2020, 21:12
Replies: 10
by Ads1987 » 31 Aug 2020, 22:36

Hi Guys,

I have a T25 1.9 dg 1983, it's been running well but noticed the tappets seemed noisy so decided to adjust them at the weekend.

As usual...

10 Replies

4609 Views

Last post by Ads1987
02 Sep 2020, 21:12
Photo of my Aircooled engine - Thanks folk for helpful comments

Last post by paperhouselad « 02 Sep 2020, 20:52
Replies: 9
by H Julia » 26 Aug 2020, 19:19

Hello - I thought I would try out the simplied new system for posting photos.
I know when other folk have posted photos of their engines there have...

9 Replies

2930 Views

Last post by paperhouselad
02 Sep 2020, 20:52
Attachment bolts for metal timing belt cover

Last post by wagonheart « 31 Aug 2020, 19:50

by wagonheart » 31 Aug 2020, 19:50

I can only find plastic ones online, may swap to one, but do they come with bolts?

It might be I don’t know the name of the bolts I need but I have...

0 Replies

2064 Views

Last post by wagonheart
31 Aug 2020, 19:50
T25 1.6D CS Losing Power, New parts Fitted

Last post by wagonheart « 31 Aug 2020, 18:22
Replies: 4
by wagonheart » 30 Aug 2020, 20:24

Had a known fuel pump issue when purchased, replaced fuel pump and it was running nicely, got about 2500 miles out of it and started having a similar...

4 Replies

809 Views

Last post by wagonheart
31 Aug 2020, 18:22
Aircooled knocking.. Now top end Rebuild

Last post by sarran1955 « 31 Aug 2020, 16:49
Replies: 39
by Davegrohl99 » 09 Jul 2020, 09:22
1

2

3
After a recent trip home it developed this noise.

I drive it yesterday no knocking at idle when started drive for 20 min came back to this.

Any...
39 Replies

9488 Views

Last post by sarran1955
31 Aug 2020, 16:49
1.6 Turbo Diesel Exhaust silencer. Catalytic Converter?

Last post by Titus A Duxass « 31 Aug 2020, 15:29
Replies: 7
by TomLeighton » 31 Aug 2020, 14:07

The silencer of of my 1985 t25 has cracked where it joins the rest of the exhaust and there’s a lot of rattling going on at the break.

A few...

7 Replies

1272 Views

Last post by Titus A Duxass
31 Aug 2020, 15:29
Drive shaft seal major leak

Last post by Paul773car « 30 Aug 2020, 20:18
Replies: 4
by Paul773car » 14 Aug 2020, 09:45

Hi all. After a long run out earlier in the week I parked the van up on the drive. Yesterday I noticed she's leaking oil, gearbox oil and a lot of...

4 Replies

1065 Views

Last post by Paul773car
30 Aug 2020, 20:18
Steering rack gaiter replacement. 1984 petrol

Last post by TONYT25T25 « 30 Aug 2020, 09:30
Replies: 9
by TONYT25T25 » 18 May 2020, 20:56

Steering rack gaiter nearside needed replacing after noticing tare in gaiter. Managed to get new gaiter on but with both wheels facing forward the...

9 Replies

1970 Views

Last post by TONYT25T25
30 Aug 2020, 09:30
Steering column bushes

Last post by Jimwileman « 30 Aug 2020, 07:13

by Jimwileman » 30 Aug 2020, 07:13

Hi, has anyone replaced the two little steering column bushes, the two that sit half way down the column inside the van?
Will I need to remove the...

0 Replies

1846 Views

Last post by Jimwileman
30 Aug 2020, 07:13
Freddie’s Dead

Last post by H Julia « 29 Aug 2020, 12:20
Replies: 4
by Freddievan » 12 Aug 2020, 13:45

Waiting for the recovery van. Midway to my destination the battery light came on. I managed to pull off at some services but as soon as I pulled up...

4 Replies

1298 Views

Last post by H Julia
29 Aug 2020, 12:20
Engine, coolant pipes & rad swap out...vs KSeal?

Last post by ajsimmo « 28 Aug 2020, 18:52
Replies: 5
by Samanthington » 28 Aug 2020, 01:53

Following on from my last post (link here ) and some great level headed chats (thank you!), I have a dilemma.

Mags needs a new engine, no...

5 Replies

907 Views

Last post by ajsimmo
28 Aug 2020, 18:52
Fuel Quality and Knackered In Line Injection Pump..Again

Last post by Aidan « 28 Aug 2020, 07:10
Replies: 6
by mshaw1980 » 27 Aug 2020, 18:21

Hi all

So, 5th or 6th knackered in line injection pump in 6 years now. Driving me mad. Had cheapo ones initially but has killed 3 bosch ones now in...

6 Replies

1055 Views

Last post by Aidan
28 Aug 2020, 07:10
Help identify part

Last post by Dazco « 27 Aug 2020, 19:02
Replies: 5
by mariner » 26 Aug 2020, 20:21

Hi. Was under the van today and noticed badly perished hoses running from front to back. Think they are coolant but appreciate confirmation from...

5 Replies

1041 Views

Last post by Dazco
27 Aug 2020, 19:02
Steering assistance

Last post by R0B « 26 Aug 2020, 21:28
Replies: 1
by 100leelee » 26 Aug 2020, 21:26

Best power steering kit??
There are many posts already on here, most a couple of years old, has anyone fitted recently??
Cheers

1 Replies

504 Views

Last post by R0B
26 Aug 2020, 21:28
1600CT Alternatives

Last post by sarran1955 « 26 Aug 2020, 11:38
Replies: 1
by Big Al » 23 Aug 2020, 14:15

I have a sickly CT with low compression and leaks from I think behind the pulley so going to need looking at. Small amount of end float but...

1 Replies

482 Views

Last post by sarran1955
26 Aug 2020, 11:38
Difference between pulling an auto and manual engine

Last post by maxstu « 25 Aug 2020, 22:04
Replies: 9
by maxstu » 24 Aug 2020, 14:11

Im rebuilding a DG 1.9 from a manual camper. This will act as a temporary engine while l pull the 2.1 auto in my camper at present.
Apart from all...

9 Replies

1282 Views

Last post by maxstu
25 Aug 2020, 22:04

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