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Gearbox question

Last post by Elsaetka « 07 Nov 2020, 16:06
Replies: 2
by Elsaetka » 07 Nov 2020, 09:40

Hi, would appreciate some feedback on the following re the gearbox in my 1.9 DG, 1990, standard 5 speed box.

I have started to get a gear crunch...

2 Replies

982 Views

Last post by Elsaetka
07 Nov 2020, 16:06
Timing Belt Alignment problems.

Last post by Blakefruid « 06 Nov 2020, 19:34
Replies: 2
by Blakefruid » 06 Nov 2020, 11:19

Morning All,
My injection pump was leaking in December so took the bus to a diesel specialist who rebuilt the pump and refitted it with a new timing...

2 Replies

635 Views

Last post by Blakefruid
06 Nov 2020, 19:34
Coolant level dropping but no visible leaks

Last post by fernsd « 06 Nov 2020, 17:08
Replies: 17
by fernsd » 05 Nov 2020, 11:21
1

2
Hi all,

I have T25 1.9 litre petrol. I seem to have a problem with the coolant level dropping in the header tank. The expansion tank is topped to...
17 Replies

2807 Views

Last post by fernsd
06 Nov 2020, 17:08
Modifying 1.6d non turbo

Last post by colinthefox « 03 Nov 2020, 21:22
Replies: 1
by matty_22 » 03 Nov 2020, 20:36

Hi all,

New to the forum, after some advice on of there is any good mods to the 1.6d

I have recently got a t25 1989 vw camper. But not driven it...

1 Replies

653 Views

Last post by colinthefox
03 Nov 2020, 21:22
Swingarm removal

Last post by syncroandy « 01 Nov 2020, 18:47
Replies: 1
by Gixerman60 » 01 Nov 2020, 18:44

Its f***ing hard. Don't believe some of the posts or Haynes. You need quite a few specialist tools, be able to lift rear of van and make it very...

1 Replies

577 Views

Last post by syncroandy
01 Nov 2020, 18:47
Radius rod removal

Last post by Gixerman60 « 01 Nov 2020, 17:46
Replies: 4
by Gixerman60 » 28 Oct 2020, 16:55

Made a tool to undo rod from hub, 27mm spanner - Silverline do one open one end, ring the other. Fastened it with H/D jubilee clips to a 3ft socket...

4 Replies

979 Views

Last post by Gixerman60
01 Nov 2020, 17:46
Starter Motor Noise

Last post by SurfT25 « 01 Nov 2020, 15:10
Replies: 7
by Elsaetka » 29 Oct 2020, 11:54

Hi

Would appreciate some feedback from anyone who has experienced the following.

My 1.9 1990 DG would not turn over a few days ago, the starter had...

7 Replies

1339 Views

Last post by SurfT25
01 Nov 2020, 15:10
Handbrake adjustment - MOT time!

Last post by Ciaraneng « 30 Oct 2020, 20:22
Replies: 8
by mrbodly » 04 Apr 2017, 16:08

Hi all

Van is going in for its MOT on Friday, so I adjusted the handbrake at the weekend.

I released the handbrake leaver and slackened off the nut...

8 Replies

2093 Views

Last post by Ciaraneng
30 Oct 2020, 20:22
JX LDA adjustment

Last post by pinpointer01 « 28 Oct 2020, 21:34
Replies: 2
by pinpointer01 » 28 Oct 2020, 16:13

Hi all, Can any one tell me how to set up and adjust a new LDA, I imagine the LDA should operate at a certain point in the rev range? how do you set...

2 Replies

636 Views

Last post by pinpointer01
28 Oct 2020, 21:34
Front shock absorber fitting

Last post by Gixerman60 « 28 Oct 2020, 16:38

by Gixerman60 » 28 Oct 2020, 16:38

Did this today. Struggled to fit the new ones until I worked out to knock out a collett on one side of the bottom mounting. This allows the sleeve...

0 Replies

2917 Views

Last post by Gixerman60
28 Oct 2020, 16:38
SP vs DG

Last post by Stesaw « 27 Oct 2020, 22:23
Replies: 8
by zoona » 26 Oct 2020, 22:45

I thought I had a DG engine - turns out it is SP.

All I can find out if that it is some sort of quieter/more efficient (?) version of the DG, with...

8 Replies

1057 Views

Last post by Stesaw
27 Oct 2020, 22:23
Engine only runs under too much advance

Last post by Mooney « 26 Oct 2020, 12:55
Replies: 39
by Mooney » 10 Aug 2020, 17:30
1

2

3
Hi again, new day new problem.

Recently installed refurbished DG engine.

Can only run it under lots of advance. I've taken the carb apart, cleaned...
39 Replies

9543 Views

Last post by Mooney
26 Oct 2020, 12:55
Black smoke / loss of power

Last post by Mr Bean « 24 Oct 2020, 15:33
Replies: 3
by jules18375 » 29 Sep 2020, 09:37

Engine is a 1.6 Diesel JX - 120K miles
Tried to 'Run the Ring' last weekend, but just didn't have any power esp uphill. Van ended up covered in black...

3 Replies

747 Views

Last post by Mr Bean
24 Oct 2020, 15:33
water in fuel

Last post by maxstu « 21 Oct 2020, 18:31
Replies: 8
by liamd » 21 Oct 2020, 12:03

Hi all,

on a rainy day like today i am getting water in my fuel- especially when parked up hill!

i had read that the filler neck is prone to leak...

8 Replies

940 Views

Last post by maxstu
21 Oct 2020, 18:31
Fuel feed issues

Last post by lefty67 « 21 Oct 2020, 12:17
Replies: 5
by Lio » 18 Oct 2020, 17:46

Hello
I have some air coming from I don't know where yet ;-) But when I start the engine, it works fine and then when I increase revs, then more and...

5 Replies

916 Views

Last post by lefty67
21 Oct 2020, 12:17
Heavy steering and getting worse

Last post by crazydiamond « 21 Oct 2020, 08:03
Replies: 15
by crazydiamond » 18 Oct 2020, 15:48
1

2
The steering on my 1982 Aircooled has always been heavy, its now bl----y heavy. tyre wear is spot on what it should be, could it be the relay box? I...
15 Replies

2247 Views

Last post by crazydiamond
21 Oct 2020, 08:03
Change bell housing and input shaft from petrol to diesel

Last post by steveo9007 « 20 Oct 2020, 17:42
Replies: 6
by damongrounsell » 12 Sep 2019, 14:27

I've looked on the wiki, I can't find it, hopefully some one can point me in the right direction.

How easy is it to change the bell housing and...

6 Replies

2918 Views

Last post by steveo9007
20 Oct 2020, 17:42
header tank & expansion/top up/overflow/burp tank not full

Last post by Mocki « 19 Oct 2020, 20:31
Replies: 7
by fionuhthevan » 19 Oct 2020, 17:49

firstly, i've read SO MANY different stories on this, and posted my own questions on facebook with a few snotty replies. first time van/car/anything...

7 Replies

811 Views

Last post by Mocki
19 Oct 2020, 20:31
JP Group driveshaft joints

Last post by Ads1987 « 18 Oct 2020, 21:09
Replies: 3
by Ads1987 » 17 Oct 2020, 21:38

Hi Guys,

Van has developed a knocking noise from rear passenger side when turning left, had a wobble of the driveshaft and they all sound bone dry...

3 Replies

715 Views

Last post by Ads1987
18 Oct 2020, 21:09
Converting to automatic

Last post by Spailpin Fanach « 18 Oct 2020, 19:36
Replies: 13
by Spailpin Fanach » 03 Oct 2020, 14:25

Hi
I'm wondering if it's possible to convert a 1989 VW T25 1.6TD JX to automatic transmission . It has 5 gears.
I have an old shoulder and hand...

13 Replies

3725 Views

Last post by Spailpin Fanach
18 Oct 2020, 19:36
Handbrake Extension

Last post by davidoft1 « 18 Oct 2020, 19:16
Replies: 1
by islandboy » 18 Oct 2020, 16:36

Anyone fitted an extension to the handbrake, my partner is quite petite and cannot reach down to use the handbrake

Van is 1987 1.9 DG autosleeper...

1 Replies

465 Views

Last post by davidoft1
18 Oct 2020, 19:16
Automatic choke issue

Last post by kevtherev « 18 Oct 2020, 16:56
Replies: 3
by jamesling » 13 Oct 2020, 23:07

Hi guys,
I'm having an issue with my 1.9 watercooled petrol. It's been struggling to start when cold, and won't idle properly when I'm at a stop and...

3 Replies

954 Views

Last post by kevtherev
18 Oct 2020, 16:56
Handbrake cable bar fix

Last post by maxstu « 13 Oct 2020, 22:13
Replies: 4
by steveo9007 » 13 Oct 2020, 13:52

I am pretty sure this has been done before by some of you Old School Brick owners but thought i would put it in here for those that haven't. So my...

4 Replies

764 Views

Last post by maxstu
13 Oct 2020, 22:13
Petrol leak near filler pipe.

Last post by Ciaraneng « 13 Oct 2020, 21:16
Replies: 6
by Ciaraneng » 10 Oct 2020, 11:01

I smelled some fumes near the driver side door shortly after filling and found this. Is it a fact of life if you overfill or is it something that...

6 Replies

883 Views

Last post by Ciaraneng
13 Oct 2020, 21:16
Dropping Engine using wood + straps

Last post by Mocki « 13 Oct 2020, 18:37
Replies: 12
by iaingale » 09 Oct 2020, 15:35

Hi,

I'm going to attempt to drop my engine out, potentially using the wood, straps + jack method.

From what I can see, the approach is to support...

12 Replies

2661 Views

Last post by Mocki
13 Oct 2020, 18:37
New fuel pump but still no fuel to carb

Last post by Funkychops « 13 Oct 2020, 08:53
Replies: 6
by clifford coates » 29 Sep 2020, 11:03

1987 1.9 DG automatic.
Wouldn't start unless fuel put down carb. So changed fuel filter and fuel pump and rod (Brikwerks £25). Still had to add fuel...

6 Replies

2059 Views

Last post by Funkychops
13 Oct 2020, 08:53
JX LDA Repair kit,

Last post by pinpointer01 « 10 Oct 2020, 13:41
Replies: 4
by pinpointer01 » 10 Oct 2020, 11:22

Hi All, Can anyone tell me where I can get either a repair kit, or a new/refurbished LDA for my Carravell. Cheers Dave R

4 Replies

2999 Views

Last post by pinpointer01
10 Oct 2020, 13:41
Temperamental Starter Motor

Last post by Dazco « 10 Oct 2020, 07:57
Replies: 12
by NickPov » 26 Sep 2020, 09:33

Hi everyone. I’ve had 2 occurrences where I’ve stayed in the van overnight and the starter motor hasn’t turned the engine when coming to start the...

12 Replies

2731 Views

Last post by Dazco
10 Oct 2020, 07:57
Physics or Geometry

Last post by TONYT25T25 « 09 Oct 2020, 11:14
Replies: 2
by TONYT25T25 » 07 Oct 2020, 20:13

Due to limited space in front of my garage when I park my camper off road it is not completely even due to a gradient on one side, the offside front...

2 Replies

489 Views

Last post by TONYT25T25
09 Oct 2020, 11:14
T3 2.0 air cooled Carb issues

Last post by sarran1955 « 08 Oct 2020, 14:27
Replies: 13
by Freshfreshfresh » 07 Oct 2020, 04:01

Hi Everyone!

I'm a bit of a newb to the forum and to owning a T3, I'm keen as mustard to learn about my new van and happy to take any guidance from...

13 Replies

2712 Views

Last post by sarran1955
08 Oct 2020, 14:27
Rear wheel bearing play?

Last post by ToolkiT73 « 07 Oct 2020, 13:22
Replies: 9
by AngeloEvs » 25 Apr 2019, 20:23

I don't think my van has ever failed an MOT but for the last three I have the same advisory 'slight bearing play' on both rear wheels. Is it worth...

9 Replies

3641 Views

Last post by ToolkiT73
07 Oct 2020, 13:22
Exhausts and MOT

Last post by syncroandy « 07 Oct 2020, 12:23
Replies: 3
by ToolkiT73 » 07 Oct 2020, 11:05

my T25 failed the MOT due to rust on exhaust..
only rust I could find was on the last bend (after the silencer)

I've managed to cut the offending...

3 Replies

775 Views

Last post by syncroandy
07 Oct 2020, 12:23
Diesel pump suffix

Last post by colinthefox « 06 Oct 2020, 22:43
Replies: 5
by Paul773car » 04 Oct 2020, 18:38

Hi all. I need a new diesel injection pump or mine overhauled as its leaking from somewhere underneath.

The number on mine for my 1.6d NA is 068...

5 Replies

1035 Views

Last post by colinthefox
06 Oct 2020, 22:43
Engine oil leak / weep

Last post by Blighty8973 « 05 Oct 2020, 11:29
Replies: 9
by aknapper » 29 Sep 2020, 14:43

Looking for some advice. My 1.9 petrol WBX engine is running great. But it has a wee oil leak / drip / weep that I can't diagnose. It 'seems' to...

9 Replies

1914 Views

Last post by Blighty8973
05 Oct 2020, 11:29
Steering Knuckle Spacer Ring

Last post by davidoft1 « 04 Oct 2020, 12:49
Replies: 1
by jamesakers » 04 Oct 2020, 11:37

I didn't realise this was a thing until I looked at the Bentley. The modification to the wheel bearing spindle added a spacer ring to meet the oil...

1 Replies

743 Views

Last post by davidoft1
04 Oct 2020, 12:49
Anti-roll bar popped out of bushing?

Last post by Ciaraneng « 03 Oct 2020, 20:37
Replies: 9
by Ciaraneng » 03 Oct 2020, 15:26

My anti-roll bar has looked like this on the near side for some time. I have an MOT (CVRT over here) coming up. Is it a problem and if so is it just...

9 Replies

1113 Views

Last post by Ciaraneng
03 Oct 2020, 20:37
Refurb of Diesel fuel Injection Pump

Last post by steveo9007 « 01 Oct 2020, 15:28
Replies: 1
by steveo9007 » 25 Sep 2020, 16:42

So i am in the process of refurbing my recently removed pump, as you can see below

As you can see when i took the top off this is what i was faced...

1 Replies

606 Views

Last post by steveo9007
01 Oct 2020, 15:28
Warning about Lemförder upper balljoints

Last post by jamesakers « 01 Oct 2020, 08:42
Replies: 12
by syncroandy » 30 Sep 2020, 12:47

Re. Lemförder 10162 02

My pickup just failed MOT on 'suspension arm ball joint excessively worn offside front upper'. Which was a bit of surpise as...

12 Replies

2948 Views

Last post by jamesakers
01 Oct 2020, 08:42
Accelerator Cable Replacement

Last post by JonB « 30 Sep 2020, 21:57
Replies: 2
by JonB » 29 Sep 2020, 22:03

Would I be correct in assuming that the throttle cable and sleeve sits inside a larger piece of conduit from the pedal to the rear cross member where...

2 Replies

906 Views

Last post by JonB
30 Sep 2020, 21:57
1.9dg Auto - idle speed too fast when in neutral or park.

Last post by Banzai « 30 Sep 2020, 19:14
Replies: 18
by djswain1 » 09 Oct 2016, 21:17
1

2
1987 1.9dg automatic with pierburg 2E carb

Only had the van a couple of months it has been off the road a couple of years and was undriveable due to...
18 Replies

6439 Views

Last post by Banzai
30 Sep 2020, 19:14
Fitting new brake discs

Last post by slowcoach « 29 Sep 2020, 21:59
Replies: 8
by NathanW » 27 Sep 2020, 07:44

Hi all, I need to fit new discs to my camper due to one being warped and giving me a juddering brake pedal. I’ve never done anything like this before...

8 Replies

1399 Views

Last post by slowcoach
29 Sep 2020, 21:59
Coolant - Expansion tank empty

Last post by Mocki « 29 Sep 2020, 15:19
Replies: 23
by Nathanb » 06 Apr 2015, 16:27
1

2
Hi All - My van recently came back from the garage after having a new exhaust system upgrade and my carb refurbished, it also had a full MOT.
I...
23 Replies

11482 Views

Last post by Mocki
29 Sep 2020, 15:19
Which coolant should I use in 1.9 DG? G11 or G12

Last post by Mocki « 28 Sep 2020, 15:24
Replies: 3
by jowsef » 28 Sep 2020, 11:35

Hi there, I have a 1989 1.9 DG I'm a total noob and I am trying to find out which antifreeze to put in it.

The Hayens Manual says G11, the...

3 Replies

1448 Views

Last post by Mocki
28 Sep 2020, 15:24
1.9 petrol dg smoke after overrun

Last post by jrt « 28 Sep 2020, 12:20
Replies: 11
by Audrey Hayes » 08 Sep 2020, 14:18

I get smoke after the overrun when I open the throttle. Someone said this engine does not have valve seals just valve guides. Are these hard to...

11 Replies

39708 Views

Last post by jrt
28 Sep 2020, 12:20
Jumping out of gear

Last post by jebiga41 « 26 Sep 2020, 08:13
Replies: 5
by ap1930 » 26 Jul 2020, 18:53

Hi my camper has began to jump out of 3rd gear recently when I ease of the gas. It's a 1988 5 speed 1.6TD with a 1.9D 1Y engine in it. Is this an...

5 Replies

2058 Views

Last post by jebiga41
26 Sep 2020, 08:13
Engine Oil

Last post by silverbullet « 24 Sep 2020, 06:38
Replies: 8
by TONYT25T25 » 23 Sep 2020, 12:59

What is the general feeling about mixing oils of the same viscosity but from different brands. When I last replaced the engine oil I used Carlube...

8 Replies

1632 Views

Last post by silverbullet
24 Sep 2020, 06:38
Fuel pump?

Last post by Dubworth « 23 Sep 2020, 22:45
Replies: 7
by Dubworth » 16 Sep 2020, 09:47

Hello, been having some intermittent fun with my 1985 DF recently. Occasionally it won’t start without fuel or spray start added directly to the...

7 Replies

1589 Views

Last post by Dubworth
23 Sep 2020, 22:45
Oil Breather Tower

Last post by TONYT25T25 « 22 Sep 2020, 14:43
Replies: 6
by TONYT25T25 » 21 Sep 2020, 18:57

Is there any maintenance that needs to be done on this item or is it just a conduit without any filter inside, does the cap come off to reveal a...

6 Replies

1103 Views

Last post by TONYT25T25
22 Sep 2020, 14:43
Never say never again

Last post by silverbullet « 21 Sep 2020, 19:39

by silverbullet » 21 Sep 2020, 19:39

Ah there you are 025, I have been expecting you

A 2.1 that has had an extensive rebuild before now complete with an almost full house of Lemförder...

0 Replies

2894 Views

Last post by silverbullet
21 Sep 2020, 19:39
Check your Brake Pipes!

Last post by aknapper « 21 Sep 2020, 12:55
Replies: 3
by aknapper » 03 Aug 2020, 11:40

And here I was worried about coolant, radiator and fan...
Day 1 of our NC500 road trip last week showed the van running really well on the cruise up...

3 Replies

1167 Views

Last post by aknapper
21 Sep 2020, 12:55

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