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Most liked posts	Author	Posted	Liked	Forum
accelerator cable adjustment	shrig1969	21 Jul 2026, 16:05	Once this week	Mechanical
Draining cooling system	ajsimmo	20 Jul 2026, 20:16	Once this week	Mechanical

Topics

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Last post

Reusing Flywheel Bolts

Last post by ianders « 20 Aug 2021, 08:16

by ianders » 20 Aug 2021, 08:16

So discovered it's not a good idea...

After having the engine out (1.9 DG) to sort out the exhaust studs, decided to replace clutch plates, and have...

0 Replies

2156 Views

Last post by ianders
20 Aug 2021, 08:16
Engine stands

Last post by Robsey « 19 Aug 2021, 08:42
Replies: 9
by Robsey » 15 Aug 2021, 22:13

Hi All,

Just a quick question.
I have a 2.1 DJ that needs checking over and potentially refurbing.
It has been stood for a few years.

The question...

9 Replies

2145 Views

Last post by Robsey
19 Aug 2021, 08:42
Backfires & stopped

Last post by TONYT25T25 « 18 Aug 2021, 21:11
Replies: 10
by captain Byrne » 18 Aug 2021, 14:27

Ok so 3 days before I’m supposed to go on holiday this happens. Lots of backfiring & spluttering then it stops. I wait a while & try it & it’s fine &...

10 Replies

1826 Views

Last post by TONYT25T25
18 Aug 2021, 21:11
Starter motor for 1.9 DG - differences?

Last post by Shinnster « 18 Aug 2021, 19:28
Replies: 19
by Shinnster » 31 Jul 2021, 13:00
1

2
Hi all, seems like I have an issue with my starter motor and need to buy a new one.
The issue is, the prices seem to vary quite a bit depending where...
19 Replies

2507 Views

Last post by Shinnster
18 Aug 2021, 19:28
Persistent rocker cover oil leak

Last post by DoubleOSeven « 18 Aug 2021, 07:50
Replies: 10
by jospanner » 09 Jul 2021, 12:17

New van (to me), so I've not had personal experience with its history.
2.0 CU Aircooled, replacement engine from ~2004, only done around 30k miles....

10 Replies

3922 Views

Last post by DoubleOSeven
18 Aug 2021, 07:50
What's this?

Last post by fresco3000 « 17 Aug 2021, 21:00
Replies: 5
by fresco3000 » 17 Aug 2021, 16:13

Just changed the fan belt and was having a quick look over things prior to hopefully hitting the road next week then I noticed this plastic plug was...

5 Replies

1064 Views

Last post by fresco3000
17 Aug 2021, 21:00
Vacuum Hose diagram for 1981 T25 2.0l CU A/C

Last post by tobydog « 17 Aug 2021, 09:47
Replies: 4
by LucasKIJ » 27 Mar 2021, 15:45

Hi Everyone,

Just on the lookout for a diagram of the vacuum hose connections on 2.0l CU, I have seen one on here for the 1.6 CT but can't find the...

4 Replies

1465 Views

Last post by tobydog
17 Aug 2021, 09:47
Silencer identification

Last post by maxstu « 16 Aug 2021, 09:18
Replies: 3
by maxstu » 12 Aug 2021, 10:38

I secured this silencer a couple of years ago. Now wondering if it suitable for DG/DJ? It bloomin' heavy that's for sure! Nothing on box. No stamp or...

3 Replies

947 Views

Last post by maxstu
16 Aug 2021, 09:18
Differential knackered

Last post by Aidan « 15 Aug 2021, 17:32
Replies: 42
by islandboy » 10 Aug 2021, 16:25
1

2

3
Lost all transmission. RAC man said diff gone only working one side. Is this an easy fix ?
42 Replies

6615 Views

Last post by Aidan
15 Aug 2021, 17:32
What a plonker

Last post by ash1293 « 15 Aug 2021, 08:56
Replies: 28
by kentishvanman » 05 Aug 2021, 14:57
1

2
Have just put £30 of diesel in my petrol engine. There was about 2/3 galls of petrol in there already. My excuse...the pumps are to close together....
28 Replies

4753 Views

Last post by ash1293
15 Aug 2021, 08:56
Jx injection pump alignment

Last post by steveo9007 « 13 Aug 2021, 16:41
Replies: 17
by Rdav1s » 07 Oct 2020, 18:12
1

2
Hi all,

hoping some light can be cast on the latest “issue” I have come across.

I had the timing belt changed 18 months and 1500 miles ago by a...
17 Replies

8386 Views

Last post by steveo9007
13 Aug 2021, 16:41
Radiator sizes

Last post by TONYT25T25 « 12 Aug 2021, 22:51
Replies: 6
by ash1293 » 11 Aug 2021, 14:51

Since I was dropping the radiator pack to investigate the noisy fan I thought I’d take the opportunity to renew seeing it was still on it’s original...

6 Replies

1157 Views

Last post by TONYT25T25
12 Aug 2021, 22:51
Engine running hot - coolant pipe issue?

Last post by Stesaw « 12 Aug 2021, 15:26
Replies: 8
by Slaydog » 10 Aug 2021, 19:28

This is probably a no brainier but do you think this kink in the coolant pipe running to the RHS of the engine could be the culprit for my engine...

8 Replies

1498 Views

Last post by Stesaw
12 Aug 2021, 15:26
setting timing.

Last post by bigbadbob76 « 11 Aug 2021, 20:36
Replies: 21
by bigbadbob76 » 24 Oct 2019, 07:49
1

2
So I went to check the timing on my DG engine last night.
Using the Itchy method on the Wicki.
At 900 rpm ish with vacuum pipe off the dizzy and...
21 Replies

10196 Views

Last post by bigbadbob76
11 Aug 2021, 20:36
Radiator Fan Options?

Last post by ash1293 « 11 Aug 2021, 14:44
Replies: 9
by ash1293 » 29 Jul 2021, 21:22

I have to investigate a noisy radiator fan before too long, suspect I may need to replace.

Any opinions on sticking with original or going with a...

9 Replies

1365 Views

Last post by ash1293
11 Aug 2021, 14:44
Balancing 34-PDSIT Carbs on 1982 Aircooled CU 2.0L Engine

Last post by BOXY « 11 Aug 2021, 11:05
Replies: 4
by OgsT25 » 02 Aug 2021, 20:44

Hi all, looking for help diagnosing an issue in two parts. I stripped down and rebuilt CU 2.0L air cooled engine over the winter - put it back into...

4 Replies

2638 Views

Last post by BOXY
11 Aug 2021, 11:05
Oil pump seal change

Last post by DoubleOSeven « 11 Aug 2021, 09:29
Replies: 1
by aknapper » 04 Aug 2021, 12:46

Hi everyone, before I tackle changing the oil pump seal, I thought I'd ask if there are any typical surprises to look out for when getting access to...

1 Replies

1109 Views

Last post by DoubleOSeven
11 Aug 2021, 09:29
Oil leak diagnosis

Last post by Stesaw « 10 Aug 2021, 21:26
Replies: 1
by Slaydog » 10 Aug 2021, 19:21

Hi all. Had a few culprits for oil leaks - corroded oil filler pipe, split dipstick tube (both now replaced) Also had a kink in the breather tower so...

1 Replies

747 Views

Last post by Stesaw
10 Aug 2021, 21:26
Distributor roll pin / retaining pin size?

Last post by BOXY « 10 Aug 2021, 19:41

by BOXY » 10 Aug 2021, 19:41

I've decided to rebuild a spare dizzie that has been gathering dust in a box. I stripped it down years ago trying to unsuccessfully fix a faulty hall...

0 Replies

3341 Views

Last post by BOXY
10 Aug 2021, 19:41
Fast idle when hot

Last post by Michael4 « 09 Aug 2021, 16:07
Replies: 12
by Michael4 » 16 Jul 2021, 15:38

1.9 DG all standard, original engine and carb etc.

Van runs well except...

When properly up to operating temp the idle speed goes up.

I'm not...

12 Replies

2178 Views

Last post by Michael4
09 Aug 2021, 16:07
Snapped DJ head studs.

Last post by Stesaw « 09 Aug 2021, 08:48
Replies: 1
by spanishfly » 20 Jul 2021, 14:35

My efforts to rebuild or have rebuilt my 2.1 DJ are going from bad to worse. Well meaning engineering apprentice snapped drilled and mullered one...

1 Replies

1051 Views

Last post by Stesaw
09 Aug 2021, 08:48
Exhaust Recommendations Dorset

Last post by DoubleOSeven « 08 Aug 2021, 09:29
Replies: 5
by stevenm » 28 Jul 2021, 10:01

Looks like a new exhaust may be needed (2.1 DJ) not sure whether to go stainless steel or not

Anyone know of any good places to get the work done...

5 Replies

1705 Views

Last post by DoubleOSeven
08 Aug 2021, 09:29
Engine advice needed!

Last post by DoubleOSeven « 06 Aug 2021, 07:36
Replies: 5
by teamvan » 05 Aug 2021, 20:19

Evening everyone.

We've recently returned to the 80-90 world, and have a new van. We could do with some help with a fuel leak issue please.

Its a...

5 Replies

1042 Views

Last post by DoubleOSeven
06 Aug 2021, 07:36
No boost in 1.6 TD JX

Last post by ZsZ « 06 Aug 2021, 07:25
Replies: 6
by jules18375 » 05 Aug 2021, 19:38

Been trying to locate the lack of power in my JX. The LDA diaphragm was knackered and so this has been replaced. We've had the LDA on a compressor...

6 Replies

1102 Views

Last post by ZsZ
06 Aug 2021, 07:25
Cooling system details

Last post by rollercoaster « 05 Aug 2021, 20:23
Replies: 8
by rollercoaster » 01 Aug 2021, 12:35

Been sorting my system,
found loads of issues.

Leftover after a fair bit of new bits:

What sealant to use on the rubber O ring,
sealing the coolant...

8 Replies

1293 Views

Last post by rollercoaster
05 Aug 2021, 20:23
Engine trouble.

Last post by TONYT25T25 « 05 Aug 2021, 20:12
Replies: 3
by golfingtam » 05 Aug 2021, 16:32

Engine ran ok for about 20 miles, then started to burn oil, lost all power and used a lot of oil. Topped-up oil, tested compressions all 125psi....

3 Replies

987 Views

Last post by TONYT25T25
05 Aug 2021, 20:12
Cold start procedure in warm weather

Last post by TONYT25T25 « 05 Aug 2021, 12:13
Replies: 5
by TONYT25T25 » 04 Aug 2021, 20:32

Not using the camper as much as I like to, but do take it for a run once or twice a week just to keep things ticking over. Warm day on Monday but...

5 Replies

993 Views

Last post by TONYT25T25
05 Aug 2021, 12:13
Stumble, stall under throttle

Last post by TONYT25T25 « 03 Aug 2021, 16:58
Replies: 25
by jospanner » 25 Jul 2021, 13:36
1

2
My van ('81 Aircooled 2.0) has been stumbling when opening up the throttle.
Previous owner had the timing advanced much further than spec (according...
25 Replies

4438 Views

Last post by TONYT25T25
03 Aug 2021, 16:58
Auto gearbox

Last post by Mawsy « 02 Aug 2021, 15:18
Replies: 3
by Mawsy » 31 Jul 2021, 08:46

Hi all, I have a 1989 Caravelle automatic, it has a 1.9 engine, changed from 2.1 before I got it.will it be possible to change the gearbox for a 7...

3 Replies

1176 Views

Last post by Mawsy
02 Aug 2021, 15:18
Auto enthusiastic kick down

Last post by Mocki « 01 Aug 2021, 15:52
Replies: 6
by Mocki » 31 Jul 2021, 19:36

My 2.1carb auto needs very little encouragement to kick down a gear , even at 60mph .
The van was originally a 1.9dg and I swapped my trusted DJ with...

6 Replies

1175 Views

Last post by Mocki
01 Aug 2021, 15:52
Gear linkage bush repair kit

Last post by Wearside wanderer « 01 Aug 2021, 11:28
Replies: 6
by Wearside wanderer » 31 Jul 2021, 20:19

For an 1989 T25 petrol.

Justkampers out of stock and other outlets are confusing saying it’s not suitable for my vehicle.
Would anyone be able to...

6 Replies

1220 Views

Last post by Wearside wanderer
01 Aug 2021, 11:28
CU engine - Mechanical Pump - Engine cutting out

Last post by BOXY « 31 Jul 2021, 17:07
Replies: 5
by BOXY » 11 Jul 2021, 21:06

Hi all. It's been a while but I've broken my van again.

Yesterday after spending a couple of weeks camping in Cornwall, the AA had to relay me...

5 Replies

1881 Views

Last post by BOXY
31 Jul 2021, 17:07
Lead replacemenr

Last post by TONYT25T25 « 31 Jul 2021, 10:20
Replies: 9
by pauljvw » 04 Jul 2021, 19:01

1984 1.9 wbx DF
Is it a good idea to put some redex lead replacement
fluid in the system occasionally, thanks

9 Replies

1586 Views

Last post by TONYT25T25
31 Jul 2021, 10:20
1988 T25 gear selection tricky (advice needed)

Last post by DoubleOSeven « 30 Jul 2021, 23:31
Replies: 4
by gazhall10 » 11 Jul 2021, 08:30

Hi
I am after some advice on which parts to replace as a starter regarding gear selection problems, finding first gear proves very difficult and it...

4 Replies

1510 Views

Last post by DoubleOSeven
30 Jul 2021, 23:31
Rocker cover oil leak with new gaskets

Last post by TONYT25T25 « 30 Jul 2021, 22:41
Replies: 13
by jospanner » 07 Jul 2021, 17:49

Hi, Just replaced the rocker cover cork gaskets on my CU engine, now got an oil leak on the left side.

In the vehicle's distant past, someone (don't...

13 Replies

3991 Views

Last post by TONYT25T25
30 Jul 2021, 22:41
Early vs late DG Engine

Last post by DoubleOSeven « 30 Jul 2021, 22:07
Replies: 11
by randamonia » 28 Jul 2021, 21:18

ok....so I have a replacement engine sitting with my mechanic after i cooked mine. I ordered a late model engine (1987 Komet), but it looks like I...

11 Replies

3686 Views

Last post by DoubleOSeven
30 Jul 2021, 22:07
Mobile mechanic or club member to set up dizzy/timing on 2.0 Aircooled t3

Last post by ajsimmo « 29 Jul 2021, 16:08
Replies: 3
by VW NUT » 04 Jul 2021, 12:20

Could anyone help please either recommend a mobile mechanic near chilton durham who could set timing on 2.0 Aircooled t3 or any club member who could...

3 Replies

1558 Views

Last post by ajsimmo
29 Jul 2021, 16:08
Oil leak on top of engine case

Last post by aknapper « 29 Jul 2021, 11:03
Replies: 4
by aknapper » 15 Jul 2021, 14:33

Hi everyone,
I'm getting some oil pooling on top of the engine case on the left side near the dizzy. I tightened the fuel pump and oil breather...

4 Replies

1167 Views

Last post by aknapper
29 Jul 2021, 11:03
Engine oil light staying on

Last post by T25Convert « 28 Jul 2021, 21:58
Replies: 19
by fernsd » 25 Jul 2021, 13:58
1

2
Hi, my engine oil light was flashing. Just put in 1.5 litres of oil and the light is now staying on. Please could someone advice

Thanks,
Desmond
19 Replies

4975 Views

Last post by T25Convert
28 Jul 2021, 21:58
Coolant Pipe

Last post by randamonia « 28 Jul 2021, 21:04
Replies: 2
by randamonia » 28 Jul 2021, 20:24

Hi

Trying to source this pipe I am cleverly pointing to. Does anyone know what it's called, description, part number etc. and where I can get it...

2 Replies

419 Views

Last post by randamonia
28 Jul 2021, 21:04
MOT emissions results - very low CO%

Last post by keynsham1 « 28 Jul 2021, 08:05
Replies: 11
by bustrucket » 20 Jul 2021, 07:41

Hi all

I got an emissions check as part of the MOT which I wasn't expecting, but hey ho. Anyway it appears to show a very low CO of 0.15% which is...

11 Replies

1873 Views

Last post by keynsham1
28 Jul 2021, 08:05
Am I in trouble?

Last post by Bryce « 27 Jul 2021, 10:39
Replies: 6
by Bryce » 25 Jul 2021, 20:00

Hi its me yet again with another problem.

Blew the coolant cap off on sat and have replaced the the tank today as threads were stripped when I...

6 Replies

1024 Views

Last post by Bryce
27 Jul 2021, 10:39
T25 Ignition Parts/Questions

Last post by pbar « 26 Jul 2021, 20:19
Replies: 15
by pbar » 25 Jul 2021, 17:31
1

2
Hi, I have a 1985 'C' plate T25 1.9 water cooled which I've had for a handful of years, Autohomes conversion (this forum has been brilliant reading...
15 Replies

2024 Views

Last post by pbar
26 Jul 2021, 20:19
1989 T25 sympathy & advice?

Last post by CaptainPugwash « 26 Jul 2021, 11:16
Replies: 5
by CaptainPugwash » 28 Jun 2021, 16:10

Hi All.
Well, I bought my 1989 T25 (1.9 Petrol) 5 years ago now - and had some friendly and helpful advice from the Club here at that time.
Now,...

5 Replies

711 Views

Last post by CaptainPugwash
26 Jul 2021, 11:16
Coolant catch 22?

Last post by Bryce « 22 Jul 2021, 19:20
Replies: 5
by Bryce » 20 Jul 2021, 10:34

Hi
I've recently found out my coolant temp sensor has gone kaput and have ordered a replacement.

From reading up I will have to refill the coolant...

5 Replies

1212 Views

Last post by Bryce
22 Jul 2021, 19:20
Early exhaust / late cooling system compatibility?

Last post by bustrucket « 22 Jul 2021, 12:26
Replies: 7
by bustrucket » 20 Jul 2021, 13:07

My van ('83 DG manual) has the early exhaust & cooling set up, but the metal crossover pipe and a few other bits are bodged or have seen better...

7 Replies

840 Views

Last post by bustrucket
22 Jul 2021, 12:26
What's this noise? Clattering 2.0 Aircooled

Last post by Mona « 22 Jul 2021, 10:40
Replies: 8
by jospanner » 21 Jul 2021, 14:32

What's this noise? And what can I do about it?
OfQBy02AqRc

8 Replies

731 Views

Last post by Mona
22 Jul 2021, 10:40
Just another oil leak

Last post by Rosie n' Jim « 19 Jul 2021, 18:52
Replies: 1
by Jakew1610 » 19 Jul 2021, 17:37

Hey all

T25 2ltr air-cooled and she has an oil leak underneath. With myself not being too overly mechanically confident, can someone advise?

Only...

1 Replies

485 Views

Last post by Rosie n' Jim
19 Jul 2021, 18:52
Aircooled Knock under load.

Last post by Davegrohl99 « 17 Jul 2021, 10:32
Replies: 16
by Davegrohl99 » 11 Jul 2021, 16:23
1

2
Hey everyone,

Just back from a 900km trip around “Sunny south east” of Ireland.

I have noticed taking on some very steep hills under harsh...
16 Replies

2155 Views

Last post by Davegrohl99
17 Jul 2021, 10:32
100% coolant/antifreeze

Last post by jrt « 16 Jul 2021, 20:20
Replies: 2
by TONYT25T25 » 16 Jul 2021, 20:06

Watching a motor programme about refilling a car's cooling system with specialised coolant that has not water in it, mechanic removed the radiator...

2 Replies

467 Views

Last post by jrt
16 Jul 2021, 20:20

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