Search found 82 matches

by dcworm57
Yesterday, 19:56
Forum: Mechanical
Topic: Suspension refurb/upgrade
Replies: 0
Views: 60

Suspension refurb/upgrade

1989 1.6td westy pop top . So I have just completed full suspension overhaul and upgrade . New bushes throughout, new radius rods, radius rod chassis mounts repaired and new bushes, new track rod ends , top nd bottom ball joints ,the whole shooting match . Had the van in garage today for 4 wheel ali...
by dcworm57
26 Jan 2026, 18:41
Forum: Bodywork, Seats & Glass
Topic: Rear jacking point repair.
Replies: 25
Views: 10426

Re: Rear jacking point repair.

Greta pictures , great information. Thank you  :ok
by dcworm57
09 Jan 2026, 04:42
Forum: Mechanical
Topic: Water Pump replacement 1.6 TD
Replies: 4
Views: 438

Re: Water Pump replacement 1.6 TD

I git one from just kampers about 12 months ago, not the best fir tbh I had to drill out the fixing holes to take original bolts . It was a pig to fit on and off a good few times to get in correct position . I would get one from Brickwerks this time . 
by dcworm57
05 Jan 2026, 05:06
Forum: Mechanical
Topic: Starter Motor Recommendations
Replies: 9
Views: 1046

Re: Starter Motor Recommendations

That one looks like a much better unit  :ok
by dcworm57
26 Dec 2025, 17:27
Forum: Bodywork, Seats & Glass
Topic: Rear jacking point repair.
Replies: 25
Views: 10426

Re: Rear jacking point repair.

That’s a great idea cutting through and going in from the top . Looks like a good repair that .  :ok
by dcworm57
07 Dec 2025, 09:35
Forum: Mechanical
Topic: Radius Rod Measurement
Replies: 26
Views: 9111

Re: Radius Rod Measurement

Thanks v much for this info :ok
by dcworm57
04 Dec 2025, 18:34
Forum: Mechanical
Topic: Radius Rod Measurement
Replies: 26
Views: 9111

Re: Radius Rod Measurement

You can set the caster and the camber with a digital protractor and a bubble level, and the toe with jack stands, string and measuring rod/tape measure. How do I set the caster with a digital protractor , I’ve looked on YouTube etc but nothing on caster using digital protractor method , it’s all ve...
by dcworm57
28 Nov 2025, 16:24
Forum: T25 Alternative Engine Forum
Topic: 1.9 Tdi upgrade , issues , solutions
Replies: 10
Views: 1990

Re: 1.9TDI upgrade, issues, solutions.

Engine won't matter, it doesn't change the driveshaft angles, I think you have been ill advised there (presume Social Media) That's taking for granted it's a Diesel to start with. If you're going from petrol to Diesel, so long as you swap the gearbox mount bracket and the rear part of the linkage t...
by dcworm57
28 Nov 2025, 04:39
Forum: T25 Alternative Engine Forum
Topic: 1.9 Tdi upgrade , issues , solutions
Replies: 10
Views: 1990

Re: 1.9 Tdi upgrade , issues , solutions

Hi Oren
So do you think I can use the original 5 speed gearbox just as long as I change the gear ratios slightly. You don’t see any issues with the drives shaft articulation?

thanks 
Dave 
by dcworm57
27 Nov 2025, 15:33
Forum: T25 Alternative Engine Forum
Topic: 1.9 Tdi upgrade , issues , solutions
Replies: 10
Views: 1990

1.9 Tdi upgrade , issues , solutions

I’m considering 1.9 Tdi upgrade to my 1.6jx westy . It’s now on Brickwerks high lift kit and I’m told by various sources that 1.9 Tdi wont work on this set up because of the driveshaft angle . I have seen some westys with 1.9 Tdi engine upgrades so how are they doing it . What are the gearbox option...
by dcworm57
13 Nov 2025, 18:19
Forum: Mechanical
Topic: Powerflex trailing arm bushes - worth it?
Replies: 15
Views: 4305

Re: Powerflex trailing arm bushes - worth it?

We fitted polyflex bushes on our hightop and its made a huge difference in terms of stability and general road holding. Bit more money but very pleased with our outcome. Sent from my SM-G975F using Tapatalk Which area? Or all the way through? I changed every spring, shock, bush and bearing with sta...
by dcworm57
06 Nov 2025, 07:45
Forum: Mechanical
Topic: Radius Rod Measurement
Replies: 26
Views: 9111

Re: Radius Rod Measurement

colour me confused to clarify you have late set up with cast lower control arms, yes ? How did you fit the new lower ball joints, do you have the VW tool 351 for pressing them out and in which is designed to clear the steering knuckle/front upright whilst keep the forces perpendicular to the hole w...
by dcworm57
29 Oct 2025, 17:38
Forum: Mechanical
Topic: Radius Rod Measurement
Replies: 26
Views: 9111

Re: Radius Rod Measurement

Yes I have the late set up cast LCA
I had the new lower ball joints pressed in by my local garage , I took the steering knuckles (not hubs sorry ) off the van and down to their workshop 
by dcworm57
29 Oct 2025, 14:29
Forum: Mechanical
Topic: Radius Rod Measurement
Replies: 26
Views: 9111

Re: Radius Rod Measurement

So just for an update , all front bushes and ball joints have been replaced and I’m about to start rebuilding it all .  So the camber is going to have to be reset I would say , I marked the wishbone washers for a guide ( I’m fitting Brickwerks high lift kit aswell) . Can I adjust the camber myself ...
by dcworm57
27 Oct 2025, 21:27
Forum: Mechanical
Topic: Front LCA bushing orientation?
Replies: 3
Views: 1876

Re: Front LCA bushing orientation?

I’ve just done mine and that’s what I did ..