Page 1 of 2
URGENT Exhaust help (im still covered in soot and rust)
Posted: 10 May 2007, 18:09
by hembo666
Right, i am changing or at least trying to change the back silencer.
where im at is all the bolts are out and the 2 retaining straps are unbolted, now how the ruddy hell do you get it out and the new one in? am i missing something really simple?
Posted: 10 May 2007, 18:16
by hembo666
Oh, before anyone shouts at me i forgot to say, its a 1.9dg 1987 (newer style) exhaust. inlet to backbox at opposite end to silencer
Posted: 10 May 2007, 18:18
by T'Onion
which system , early one has the j pipes that connect to the box via 6 bolts
late has all manner of pipes and i think the box has 3 nuts holding it on and the then the supports
editted cos hembo add a reply

Posted: 10 May 2007, 18:21
by T'Onion
won't it just lift up and slide ?
Posted: 10 May 2007, 18:23
by hembo666
that one (although i bought from gsf)
http://shop.justkampers.com/product_inf ... s_id/10091
i thought it should just slide out but that seems a no go, its that tight that if i did get it out i would never get the new one in.
Posted: 10 May 2007, 18:30
by hembo666
update, its off.
just used a little bit more brute force and ingnorance og the grab twist and pull type, stanging beside the van holding the tailpipe rather than lying under it.
Posted: 10 May 2007, 18:30
by Rozzo
sound like a crap job hembo m8. hope you get it sorted cos woodfest is loomin
i cant picture it cos mines Aircooled as you know but hopefully someone will be along soon with an answer.
Posted: 10 May 2007, 18:32
by _wendy_
woodfest indeed is looming, and so far the van is exhaustless and hasnt moved off the drive in a week cos battery is flat too.
Posted: 10 May 2007, 18:35
by T'Onion
_wendy_ wrote:woodfest indeed is looming, and so far the van is exhaustless and hasnt moved off the drive in a week cos battery is flat too.
could be worse Wendy , there could be only a few bolts holding the engine in and another one in the van waiting to be fitted

Posted: 10 May 2007, 18:36
by _wendy_
lol, by time hembo is done there prob wont be any van left worth using
Posted: 10 May 2007, 20:29
by wasserleaker
hope the new one goes on easier than taking off the old one, worth checking tightness of the nuts/bolts after its run for a while with the new one on, and nipping up any that seem loose after the exhaust has settled a bit. my new one had tell tale signs of soot, where it had been blowing slightly. took a few 're-tighten-and-run it for a bit' attempts til it was leak free

Posted: 10 May 2007, 21:44
by hembo666
before i fit the new bits tomorrow do i need to clea\n up the flanges or use any sort of gasket paste? or do i just tighten up with the supplied gaskets in place?
Posted: 10 May 2007, 22:27
by Ian Hulley
I'd clean em up AND use exhaust paste ... belt & braces old chap, belt & braces.
Ian.
Posted: 11 May 2007, 19:05
by hembo666
well im now very wet but the job is now done

Posted: 11 May 2007, 19:36
by wasserleaker
nowt like lying on wet ground with rain dripping in your eye to make a pig of a job worse, eh?