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Exhaust System

Posted: 24 Oct 2006, 17:47
by Ian_Fearn
Is a Syncro exhaust different to a 2wd exhaust system?

Posted: 24 Oct 2006, 17:50
by KevH
yep, the front pipe is different.

They're still avaiable from VW, but at a price, i'm sure someone will be along soon to tell you about where to get a stainless one :)

Posted: 24 Oct 2006, 18:09
by Ian_Fearn
Driving along yesterday the engine note suddenly changed, i got out and looked under to see one of the bolts on the cylinder head that holds the exhaust on to be missing.

I removed the other bolt to check on the thread type and size and now it wont line up again.

I cant remove that part of the exhaust because its rusted solid onto the rear box.

I'm getting a bit hacked off with this van now. A T4 seems very attractive at the moment. I've not had a single trip without something going wrong and that includes test runs after doing another job.

Posted: 24 Oct 2006, 19:05
by KevH
the joys of old vans eh,

tis worth remembering that once you've done all the big jobs, they sohuldn't need too much major attention for a fair while afterwards, just a little tinkering every now and again.

Posted: 24 Oct 2006, 21:08
by Trundler
KevH wrote:yep, the front pipe is different.

They're still avaiable from VW, but at a price, i'm sure someone will be along soon to tell you about where to get a stainless one :)

What's different about the front pipe? Isn't there a collection of front pipes from the heads?

My exhaust is still in good nick but it sounds crap :x When it's up for replacement I'll certainly be looking for an alternative.

Posted: 24 Oct 2006, 21:49
by Aidan
Front pipe has to jump over the skid bars on a syncro and the engine sits lower, early 1.9 system is different again, probably the best in terms of clearance for a syncro from vw, but maybe limits power development.
Ian, perservere it'll be worth it, it's just they are all that age.....

Posted: 25 Oct 2006, 07:54
by Ye Olde Syncrospares
you think t4's are better,well wait till you have to work on them,itll make your t3 look like a holiday,cj.

Posted: 25 Oct 2006, 18:13
by Ian_Fearn
Is the dealer the only source for these pipes?

What are the prices like?

Posted: 25 Oct 2006, 18:23
by KevH
Front pipe was around £120-130 i think, the rest of the system can be bought from GSF or JK for more reasonable money.

Posted: 25 Oct 2006, 18:29
by Ian_Fearn
Which part do you call the front pipe? The shorter section between the rear most part of the engine and the back box?

Posted: 25 Oct 2006, 18:37
by KevH
no, the wiggley bit that crosses over the enigne cage at the front of the engine, this connects to a cast knuckle which in turn connects to the pipe that goes to the back box

hopefully someone will come along with a more technically correct description soon :lol:

Posted: 25 Oct 2006, 18:41
by Ian_Fearn
I think thats the bit i was trying to describe.... :)

Theres 2 of these pipes right? One either side. Are they £120 each!?!?! :?: :!:

Posted: 25 Oct 2006, 18:48
by KarlT
Ian_Fearn wrote:I'm getting a bit hacked off with this van now. A T4 seems very attractive at the moment. .

How much do you want for it?............. :D








I priced a complete exhaust from VW it came to about £780.

So I got a stainless from Bluebird for £575.

Posted: 25 Oct 2006, 18:51
by KevH
only the front one is syncro specific, it connects to the 2 forward most cylinders and the cast knuckle, the pipe that connects to the 2 furthest back cylinders and the cast knuckle is the sameas a 2wd so much cheaper, if you can wait til tomorrow i'll get you a pic from etka, tis on my other pc which is cover by dust sheets as the other half is decorating :?

Posted: 25 Oct 2006, 18:51
by Ian_Fearn
KarlT wrote:
Ian_Fearn wrote:I'm getting a bit hacked off with this van now. A T4 seems very attractive at the moment. .

How much do you want for it?............. :D

Am really close.....

If i'd not sorted so many things out so far i'd probably be writing a forsale ad.